Analysis of Temperature Uniformity of Pulp Molding Hot Pressing Heating Plate Based on Fluent Simulation

doi:10.12141/j.issn.1000-565X.220363

Abstract

Abstract:

In-mold hot-pressing is a common drying method in the production of pulp moulded tableware. The wet paper mold embryo obtained after moulding is heated under the condition of extrusion and vacuum. Heating plate is the heat source of hot-pressing machine, and the temperature uniformity of its working surface affects the drying quality of products. Aiming at the temperature non-uniformity of the heating plate in the process of pulp molding hot pressing, this paper proposed an optimization method which combined simulation and orthogonal experiment. Firstly, the working process of heating plate was analyzed and the heat transfer model of heating plate was established. Then, based on Fluent, the temperature field was simulated numerically. According to the results of temperature field distribution, the high-temperature area and low-temperature area in the oil circuit structure were staggered as far as possible, and four new labyrinth oil circuit structures were designed. Finally, an orthogonal test with 4 factors and 4 levels was designed based on the structure of oil circuit, the plane height of oil circuit, the thickness of heating plate and the section diameter of oil circuit, and the range analysis and variance analysis were carried out. The results show that during the actual drying process, the maximum temperature and minimum temperature of the working surface are 224.47 ℃ and 209.92 ℃, respectively, and the temperature range is as high as 14.55 ℃ and the temperature standard deviation is 3.01 ℃. The thickness of heating plate and the diameter of oil passage have a significant influence on the temperature difference, and the structure of oil passage has a significant influence on the temperature standard deviation. Based on the above analysis, the structure of heating plate was improved. Compared with the original design, the temperature range of the working surface of heating plate has been reduced to 7.27 ℃ and the temperature standard deviation has been reduced to 1.09 ℃, which ensures the uniformity of temperature of heating plate and improves the quality of pulp molded products.

Key words: molded pulp, heating plate, temperature distribution, orthogonal test

CLC Number:

TH122

WU Shangsheng, HU Jinrong, ZHOU Yunqi. Analysis of Temperature Uniformity of Pulp Molding Hot Pressing Heating Plate Based on Fluent Simulation[J]. Journal of South China University of Technology(Natural Science Edition), 2023, 51(5): 122-129.

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名称	材料	密度/（kg·m^-3）	比热容/（J·（kg·K）^-1）	热导率/（W·（m·K）^-1）	运动黏度/（10^-4 Pa·s）
导热油	烷基苯DR 305	715.0	2 720	0.14	1.465 75
加热板	Al 6061	2 675.8	996	206.20

油路结构	温度/℃
油路结构	极差	标准差	平均值
原油路	14.55	3.01	218.21
油路1	11.97	1.71	221.59
油路2	12.26	1.77	221.35
油路3	12.22	1.35	220.86
油路4	11.63	1.20	221.34

水平	A油路结构	B油路平面高度/mm	C加热板厚度/mm	D油路截面直径/mm	E空白列
1	油路1	29	80	25	1
2	油路2	36	90	28	2
3	油路3	43	100	31	3
4	油路4	50	110	34	4

序号	A	B	C	D	E	温度标准差/℃	温度极差/℃
1	1	1	1	1	1	1.62	11.16
2	1	2	2	2	2	1.31	9.38
3	1	3	3	3	3	1.17	8.47
4	1	4	4	4	4	1.08	7.52
5	2	1	2	3	4	1.40	8.69
6	2	2	1	4	3	1.44	10.22
7	2	3	4	1	2	1.43	8.46
8	2	4	3	2	1	1.43	9.42
9	3	1	3	4	2	1.13	8.17
10	3	2	4	3	1	1.04	7.45
11	3	3	1	2	4	1.24	10.73
12	3	4	2	1	3	1.19	10.18
13	4	1	4	2	3	1.23	8.41
14	4	2	3	1	4	1.00	7.91
15	4	3	2	4	1	1.15	8.72
16	4	4	1	3	2	1.17	10.78

性能指标	水平	A	B	C	D
温度极差	k₁	9.132	9.107	10.722	9.428
	k₂	9.198	8.740	9.240	9.483
	k₃	9.133	9.097	8.496	8.847
	k₄	8.954	9.473	7.960	8.659
	极差	0.244	0.733	2.762	0.825
	极差排序	4	3	1	2
	优组合	A₄B₂C₄D₄
温度标准差	k₁	1.297	1.348	1.369	1.310
	k₂	1.426	1.198	1.262	1.304
	k₃	1.150	1.248	1.184	1.196
	k₄	1.137	1.216	1.194	1.201
	极差	0.289	0.150	0.185	0.114
	极差排序	1	3	2	4
	优组合	A₄B₂C₃D₃