华南理工大学学报(自然科学版) ›› 2017, Vol. 45 ›› Issue (12): 106-113.doi: 10.3969/j.issn.1000-565X.2017.12.016

• 机械工程 • 上一篇    下一篇

液压挖掘机工作装置的应力特性及危险工况选取

庞晓平 聂东 陈进 邹智红   

  1. 重庆大学 机械传动国家重点实验室,重庆 400044
  • 收稿日期:2017-04-20 修回日期:2017-08-06 出版日期:2017-12-25 发布日期:2017-10-31
  • 通信作者: 庞晓平(1975-),女,博士,副教授,主要从事复杂机电系统多学科协同优化设计和液压挖掘机工作装置关键技术研究. E-mail:pangxp@cqu.edu.cn
  • 作者简介:庞晓平(1975-),女,博士,副教授,主要从事复杂机电系统多学科协同优化设计和液压挖掘机工作装置关键技术研究.
  • 基金资助:
    国家自然科学基金资助项目(51475056)

Stress Characteristic of Working Attachment of Hydraulic Excavator and Selection of Dangerous Working Conditions

PANG Xiao-ping NIE Dong CHEN Jin ZOU Zhi-hong   

  1. State Key Laboratory of Mechanical Transmissions,Chongqing University,Chongqing 400044,China
  • Received:2017-04-20 Revised:2017-08-06 Online:2017-12-25 Published:2017-10-31
  • Contact: 庞晓平(1975-),女,博士,副教授,主要从事复杂机电系统多学科协同优化设计和液压挖掘机工作装置关键技术研究. E-mail:pangxp@cqu.edu.cn
  • About author:庞晓平(1975-),女,博士,副教授,主要从事复杂机电系统多学科协同优化设计和液压挖掘机工作装置关键技术研究.
  • Supported by:
    Supported by the National Natural Science Foundation of China(51475056)

摘要: 液压挖掘机工作装置采用传统分级方法对结构进行分析时,一个齿尖位置只能 对应一个姿态,因而产生分析不全面的问题. 为此,将工作装置作为整体进行研究,提出一 种基于区域规划的三维图谱( MBRS-3D) 法来探究工作装置的结构特性,并以应力特性为 例展开分析. 通过测试、统计得到挖掘阻力系数和阻力矩系数,建立理论挖掘力求解模型. 基于工作装置区域规划对工作装置进行集成有限元分析,得到动臂、斗杆、铲斗和整个工 作装置的最大应力值以及对应区域编号; 绘制三维最大应力空间图谱和对应的区域空间 图谱,直观呈现最大应力值以及所在区域的空间分布. 最后,基于上述应力研究选取某机 型的危险工况,并与经典工况进行对比. 结果表明,新危险工况比经典工况更具危险性.

关键词: 工作装置, 三维图谱, 区域规划, 集成分析, 应力特性, 危险工况

Abstract: When the structure of the working attachment of hydraulic excavators is analyzed by means of the tradi- tional classification method,one tip position of buckets only corresponds to one attitude.Therefore,the analysis is incomplete.In order to solve this problem,by taking the working attachment as a whole,a method (MBRS-3D) of 3D atlas of the maximum stress and corresponding stress atlas based on a regional planning is proposed to explore the structural characteristics of the hydraulic excavator attachment,and the maximum stress is taken as an example to conduct an analysis.Then,the excavation resistance coefficient and the resistance moment coefficient are ac- quired by testing and statistics,and a calculation model of the theoretical digging force is constructed.Based on the regional planning of the working attachment with variable parameters,an integrated finite element analysis of the working attachment is implemented,thus obtaining the maximum stress values and the corresponding key area num- bers of the boom,the stick,the bucket and the whole excavator attachment.Afterwards,the 3D atlas of the maxi- mum stress and the corresponding region are drawn to visually describe the maximum stress value and the value dis- tribution.Finally,the dangerous working condition is selected through the proposed method,and it is compared with the classic condition.The results show that the selected dangerous working condition is more dangerous than the classic one.

Key words: excavator attachment, three-dimension atlas, regional planning, integrating analysis, stress character- istic, dangerous working condition

中图分类号: