华南理工大学学报(自然科学版) ›› 2011, Vol. 39 ›› Issue (6): 13-17.doi: 10.3969/j.issn.1000-565X.2011.06.003

• 机械工程 • 上一篇    下一篇

基于SLM 从图像直接制造金属浮雕的方法

刘杰 杨永强 宋长辉   

  1. 华南理工大学 机械与汽车工程学院,广东 广州 510640
  • 收稿日期:2010-11-25 修回日期:2011-01-14 出版日期:2011-06-25 发布日期:2011-05-06
  • 通信作者: 刘杰(1983-) ,男,博士生,主要从事激光加工与激光快速成型研究. E-mail:jie.liu.scut@ gmail.com
  • 作者简介:刘杰(1983-) ,男,博士生,主要从事激光加工与激光快速成型研究.
  • 基金资助:

    广东省教育部产学研结合重点项目( 2010A090200072) ; 华南理工大学优秀博士学位论文创新基金

SLM-Based Direct Manufacturing of Metal Bas-Relief from Images

Liu Jie  Yang Yong-qiang  Song Chang-hui   

  1. School of Mechanical and Automotive Engineering,South China University of Technology,Guangzhou 510640,Guangdong,China
  • Received:2010-11-25 Revised:2011-01-14 Online:2011-06-25 Published:2011-05-06
  • Contact: 刘杰(1983-) ,男,博士生,主要从事激光加工与激光快速成型研究. E-mail:jie.liu.scut@ gmail.com
  • About author:刘杰(1983-) ,男,博士生,主要从事激光加工与激光快速成型研究.
  • Supported by:

    广东省教育部产学研结合重点项目( 2010A090200072) ; 华南理工大学优秀博士学位论文创新基金

摘要: 为避免传统雕刻式金属浮雕加工过程中的材料浪费,实现金属浮雕的快速制造,提出了一种基于选区激光熔化( SLM) 的从图像直接制造金属浮雕的方法.针对现有浮雕设计软件对SLM 支持不足的缺点,利用可视化工具包( VTK) 和扫描路径生成库( SPGL)开发了用于SLM 的浮雕设计制造软件.该软件具有3D 浮雕建模、浮雕模型切片、扫描路径生成和加工代码生成等主要功能,能够将图像直接转化成用于SLM 设备的加工代码.为利用SLM 分层制造的优点,减少材料消耗,文中还探讨了空心浮雕的直接制造过程.最后用316L 不锈钢粉在SLM 设备上进行了金属浮雕的加工实验.结果表明,文中方法是可行的.

关键词: 选区激光熔化, 金属浮雕, 图像, 空心浮雕, 可视化工具包, 扫描路径生成库

Abstract:

In order to avoid the waste of materials in the traditional manufacturing of metal bas-reliefs via carving and to implement rapid manufacturing,a method of directly manufacturing metal bas-reliefs from images is proposed based on the selective laser melting ( SLM) . As the current bas-relief design software is insufficient for SLM,software is programmed by using the Visualization Toolkit ( VTK) and the Scanning Path Generation Library ( SPGL) ,which has such main functions as 3D bas-relief modeling,bas-relief model slicing,scanning path generating and processing code generating,and can generate the processing codes of a SLM device from images directly. Moreover,a direct manufacturing process of hollow bas-relief is investigated to reduce the material consumption and take advantage of the layered manufacturing of SLM. Experimental results on a SLM device using 316L stainless steel powder show that the proposed method is feasible.

Key words: selective laser melting, metal bas-relief, image, hollow bas-relief, Visualization Toolkit, Scanning Path Generation Library