Journal of South China University of Technology (Natural Science Edition) ›› 2015, Vol. 43 ›› Issue (6): 96-102.doi: 10.3969/j.issn.1000-565X.2015.06.015

• Mechanical Engineering • Previous Articles     Next Articles

Design of Precision Inverter Power Supply for Micro Arc Welding

Yang Kai Cao Biao Liu Han-bo   

  1. School of Mechanical and Automotive Engineering,South China University of Technology,Guangzhou 510640,Guangdong,China
  • Received:2014-10-28 Revised:2014-12-10 Online:2015-06-25 Published:2015-05-04
  • Contact: 杨凯(1986-),男,博士生,主要从事数字化电源设备及智能控制研究. E-mail:fallenleafyang@163.com
  • About author:杨凯(1986-),男,博士生,主要从事数字化电源设备及智能控制研究.
  • Supported by:
    Supported by the Production,Education and Research Cooperative Project of Guangdong Province and the Ministry of Education(2012B091100347)

Abstract: In order to improve the control precision of welding current and the stability of arc with low current du-ring the micro arc welding,a precision inverter power supply is designed. In this power supply,a digital control system based on the digital signal processor is introduced into the traditional argon tungsten arc welding inverter,and the limited bipolar control method is used to realize the soft switching of the full-bridge inverter. In addition,the electrical characteristics of the arc load are introduced,the requirements of welding process for the power su-pply are analyzed,two kinds of waveform control schemes respectively for direct current and pulse are designed,and the software procedure of the power system and the corresponding control algorithm are expounded. It is de-monstrated that both the precise control of output energy and the nice consistency of waveforms can be achieved by accurately controlling such output parameters as current,time,frequency and pulse width; and that the integral separation PID control algorithm helps to realize a smooth transition of the arc from arcing to breakdown and then to annihilation,thus improving the stability of arc with low current.

Key words: micro arc welding, inverter, direct current pulse, soft switch, electrical characteristic

CLC Number: