Journal of South China University of Technology (Natural Science Edition) ›› 2015, Vol. 43 ›› Issue (6): 89-95.doi: 10.3969/j.issn.1000-565X.2015.06.014

• Mechanical Engineering • Previous Articles     Next Articles

Effects of Cooling/Lubrication Conditions on Surface Integrity of Pure Iron Materials During Turning

Kong Jin-xing1,2 Deng FeiZhao Wei1 He Ning1   

  1. 1. College of Mechanical and Electrical Engineering,Nanjing University of Aeronautics and Astronautics,Nanjing 210016,
    Jiangsu,China; 2. Institute of Mechanical Manufacturing Technology,China Academy of Engineering Physics,Mianyang 621900,Sichuan,China
  • Received:2014-11-24 Revised:2015-01-11 Online:2015-06-25 Published:2015-05-04
  • Contact: 何宁(1959-),男,博士,教授,主要从事难加工材料的高效精密加工、微细铣削技术研究. E-mail:drnhe@nuaa.edu.cn
  • About author:孔金星(1976-),男,博士生,高级工程师,主要从事难加工材料的高速高效加工技术研究. E-mail: kjxmc106l@ 163. com
  • Supported by:
    Supported by the National Natural Science Foundation of China(51375236)

Abstract: In order to improve the surface quality of pure iron materials during the finishing turning,some experi-ments were carried out at the same cutting parameters under such four cooling/lubrication conditions as dry cutting,water-based cooling,rapeseed oil lubrication and minimum quantity lubrication (MQL),and the influence mecha-nisms of cooling/lubrication conditions on the surface integrity of the pure iron workpiece were analyzed. The re-sults indicate that (1) as compared with the dry cutting and the water-based cooling,the MQL and the rapeseed oil lubrication are more advantageous to the improvement of the surface roughness of the workpiece; (2) the surface microhardness varies in the same trend under different cooling/lubrication conditions,and the depth of hardened layer is about 60 ~70μm; (3) the surface grains show severe tensile and distorted plastic deformation,and the dry cutting results in the deepest deformation while the water-based cooling results in the shallowest deformation; and (4) the surface residual stresses in the tangential and the axial directions are both tensile and insensitive to coo-ling/lubrication conditions,and the tangential stress is larger than the axial one. These experimental results are of great significance for selecting suitable cooling/lubrication conditions to improve the surface integrity of pure iron materials during the finish turning.

Key words: pure iron, surface roughness, lubrication, residual stress, metallographic structure, microhardness