华南理工大学学报(自然科学版) ›› 2022, Vol. 50 ›› Issue (3): 119-126.doi: 10.12141/j.issn.1000-565X.210409

所属专题: 2022年机械工程

• 机械工程 • 上一篇    下一篇

振动工况下剪式可展单元模态分析与结构优化

吴上生1 陈柘周运岐3   

  1. 1. 华南理工大学 机械与汽车工程学院,广东 广州 510640;
    2. 广东韶关市宏乾智能装备科技有限公司,广东 韶关 512028

  • 收稿日期:2021-06-22 修回日期:2021-08-04 出版日期:2022-03-25 发布日期:2022-03-01
  • 通信作者: 吴上生(1963-),男,博士,教授,主要从事精密机械设计及制造、机电一体化技术等研究。 E-mail:shshwu@scut.edu.cn
  • 作者简介:吴上生(1963-),男,博士,教授,主要从事精密机械设计及制造、机电一体化技术等研究。
  • 基金资助:
    国家自然科学基金委员会与英国爱丁堡皇家学会合作交流项目(51911530245)

Modal Analysis and Structure Optimization of Scissor Deployable Element Under Vibration Conditions

WU Shangsheng1 CHEN Zhe ZHOU Yunqi3   

  1. 1. School of Mechanical Engineering,Hefei University of Technology,Hefei 230009,Anhui,China;
    2. School of Mechanical and Automotive Engineering,West Anhui University,Lu'an 237000,Anhui,China
  • Received:2021-06-22 Revised:2021-08-04 Online:2022-03-25 Published:2022-03-01
  • Contact: 吴上生(1963-),男,博士,教授,主要从事精密机械设计及制造、机电一体化技术等研究。 E-mail:shshwu@scut.edu.cn
  • About author:吴上生(1963-),男,博士,教授,主要从事精密机械设计及制造、机电一体化技术等研究。
  • Supported by:
    Suppoted by the Cooperation and exchange project between the National Natural Science Foundation of China and Royal Society of Edinburgh(51911530245)

摘要: 为了研究剪式可展单元在振动工况下的响应特性,将船舶除锈装置作为振动源,首先建立剪式可展单元力学模型,并研究极限工况下单元杆件的可靠性;采用数值模态分析方法、随机振动下动应力测试分析方法,研究剪式可展单元在振动工况下产生的随机激励问题及其响应;提出消除剪式可展单元二阶横弯振动与激励共振的方法,并对各结构优化方案进行动应力仿真。结果表明,剪式可展单元二阶模态振动(306.15Hz)和除锈产生的随机激励共振是引起剪式可展单元振动疲劳的主要原因;将上工作台厚度从10mm增加到14mm,上工作台刚度从20GPa降低到19.5GPa,同时在两连杆之间加上连接轴,降低单元动应力水平最为明显。论文研究结果可为剪式可展单元在工程应用中稳定可靠工作提供理论基础。

关键词: 剪式结构, 展开过程, 模态分析, 随机振动, 结构优化

Abstract: In order to study the response characteristics of the scissor-type deployable element under vibration conditions, the study used the ship rust removal device as the vibration source and firstly established the mechanical model of the scissor-type deployable element. And the reliability of the element members under extreme conditions was studied. Then it used numerical modal analysis method and dynamic stress test analysis method under random vibration to study the random excitation problem and response of the scissor expandable unit under vibration conditions. It proposed a method to eliminate the second-order transverse bending vibration and excitation resonance of the scissor expandable unit and carried out dynamic stress simulation for each structural optimization scheme. The results show that the second-order modal vibration (306.15Hz) of the scissor-type deployable unit and the random excitation resonance generated by rust removal are the main reasons for the vibration fatigue of the scissor-type deployable unit. The dynamic stress level of the unit can be reduced most significantly by increasing the thickness of the upper worktable from 10mm to 14mm, reducing the rigidity of the worktable from 20GPa to 19.5GPa, and adding a connecting shaft between the two connecting rods. The research results can provide a theoretical basis for the stable and reliable operation of the scissor deployable unit in engineering applications.

Key words: scissor structure, unfolding process, modal analysis, random vibration, structure optimization

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