Journal of South China University of Technology(Natural Science Edition)

• Special Welding Robot • Previous Articles     Next Articles

Arc Shape and Weld Pool Behavior in Low-frequency Pulse TIG Backing Welding for Medium and Thick Plates

SHI Yu1,2 WANG Kaifei2 ZHANG Gang1,2 ZHU Yingrui1,2   

  1. 1. State Key Laboratory of Advanced Processing and Recycling of Nonferrous Metals,Lanzhou University of Technology, Lanzhou 730050,Gansu,China; 2. School of Materials Science and Engineering,Lanzhou University of Technology, Lanzhou 730050,Gansu,China
  • Received:2019-01-09 Online:2019-04-25 Published:2019-03-01
  • Contact: 石玗(1973-),男,教授,博士生导师,主要从事先进焊接方法及焊接过程控制研究. E-mail:shiyu@ lut.cn
  • About author:石玗(1973-),男,教授,博士生导师,主要从事先进焊接方法及焊接过程控制研究.
  • Supported by:
    Supported by the National Natural Science Foundation of China(51675256) and the Program of Innovation Groups of Basic Research of Gansu Province(17JR5RA107)

Abstract: The pulse TIG welding with low frequency and large duty cycle was used to realize single-side welding without subtrate and double-side forming of 16MnR steel plates with 5mm large blunt edge,in view of the low effi- ciency,complex process and poor stability in traditional manual welding with subtract for medium and thick plates backing welding. The compression process of welding arc passing through the molten hole was captured by a high- speed camera. And the correlation between deflection angle and length of arc tail flame and weld penetration at a certain welding speed was analyzed. The results show that a hole-shaped weld pool is formed under a certain para- meters,and the deflection angle and length of the arc tail flame passing through the hole is negatively correlated with the welding speed,and positively correlated with the weld penetration. By observing the size of the arc tail flame,the weld penetration can be estimated,and the stirring and convection of liquid in weld pool is enhanced un- der the thermo-mechanical coupling effect of periodic arc. Under the combined action of surface tension,gravity, arc force and gas blowing force,the liquid metal on the side wall of the welding hole flows to the edge and bottom, which enhances the heat conduction in the weld pool and effectively increases the weld penetration.

Key words: medium and thick plate, backing welding, pulse TIG, one-sided welding and double-sided forming, arc shape, weld pool behavior

CLC Number: