Journal of South China University of Technology (Natural Science Edition) ›› 2017, Vol. 45 ›› Issue (10): 144-150.doi: 10.3969/j.issn.1000-565X.2017.10.020

• Mechanical Engineering • Previous Articles    

A Combined Hardening Model for Multi-Stage Sheet Metal Forming

CHEN Jiang CHEN Wen-liang   

  1. College of Mechanical and Electrical Engineering,Nanjing University of Aeronautics and Astronautics,Nanjing 210016,Jiangsu,China
  • Received:2016-12-01 Revised:2017-05-02 Online:2017-10-25 Published:2017-09-01
  • Contact: 陈文亮(1966-),男,教授,博士生导师,主要从事 CAD/CAM/CAE 研究. E-mail:cwle@nuaa.edu.cn
  • About author:陈江(1980-),男,博士生,主要从事板料成形 CAE 技术研究. E-mail:chenjiang@nuaa.edu.cn
  • Supported by:
    Supported by the National Natural Science Foundation of China(51505218)

Abstract: The accurate prediction of the multi-stage sheet metal forming including springback is of great signifi- cance for stamping industries,and the Bauschinger effect is a key factor influencing the accuracy.In this paper,an improved multi-stage combined hardening model is constructed.In the model,based on the two-yield-surface model of the Yoshida-Uemori hardening model,the equivalent back stress of the boundary surface between stages is calcu- lated for each stage by using the nonlinear isotropic hardening equations with different factors influencing strain paths.In a real tension and compression test of DP600,in comparison with other hardening models,both the Yo- shida-Uemori model and the constructed model can better reflect the Bauschinger effect and calculate the stress- strain curve more accurately.In a multi-axial tension and compression test,the constructed model is more accurate than the Yoshida-Uemori model.By the experiment and numerical simulation of the multi-stage manufacturing process of an A-pillar,it is proved that,in comparison with other constitutive models,the constructed model can achieve a higher accuracy in predicting springback in the numerical simulation of the multi-stage sheet metal for- ming.

Key words: multi-stage, sheet metal forming, combined hardening, Bauschinger effect

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