华南理工大学学报(自然科学版) ›› 2012, Vol. 40 ›› Issue (11): 78-83.

• 机械工程 • 上一篇    下一篇

微犁削成形金属表面的微观形貌特征

王清辉 张小明 郑旭 黄祥 李静蓉   

  1. 华南理工大学 机械与汽车工程学院,广东 广州 510640
  • 收稿日期:2012-03-27 修回日期:2012-08-03 出版日期:2012-11-25 发布日期:2012-10-01
  • 通信作者: 李静蓉(1973-) ,女,副教授,主要从事数字化设计研究. E-mail: LIJR@scut.edu.cn E-mail:wqh@ scut.edu.cn
  • 作者简介:王清辉(1972-) ,男,教授,主要从事数字化设计与制造研究.
  • 基金资助:

    国家自然科学基金资助项目( 50975092, 51105144) ; 华南理工大学中央高校基本科研业务费专项资金资助项目( 2011ZG0014)

Microtopographic Features of Metal Surfaces Machined via Micro-Ploughing

Wang Qing-hui  Zhang Xiao-ming  Zheng Xu  Huang Xiang  Li Jing-rong   

  1. School of Mechanical and Automotive Engineering,South China University of Technology,Guangzhou 510640,Guangdong,China
  • Received:2012-03-27 Revised:2012-08-03 Online:2012-11-25 Published:2012-10-01
  • Contact: 李静蓉(1973-) ,女,副教授,主要从事数字化设计研究. E-mail: LIJR@scut.edu.cn E-mail:wqh@ scut.edu.cn
  • About author:王清辉(1972-) ,男,教授,主要从事数字化设计与制造研究.
  • Supported by:

    国家自然科学基金资助项目( 50975092, 51105144) ; 华南理工大学中央高校基本科研业务费专项资金资助项目( 2011ZG0014)

摘要: 综合粗糙度和分形维数两种评价方法对微犁削成形金属表面的微观形貌进行分析,研究微沟槽表面形貌特征及加工参数对其的影响规律.研究表明: 微犁削沟槽表面不同位置的轮廓分形维数和轮廓粗糙度均符合特定统计规律,且轮廓分形维数平均值和轮廓粗糙度平均值存在较强的正相关性; 在一定的加工参数范围内,槽深的增大和加工进给量的减小使沟槽表面轮廓分形维数和轮廓粗糙度的均值上升.文中还基于实验数据,利用改进的W-M 分形函数建立了描述上述形貌特征的微犁削沟槽表面数字化模型,为微犁削成形表面功能结构的仿真与主动设计奠定了基础.

关键词: 微犁削, 沟槽, 微观形貌, 分形, 粗糙度

Abstract:

In this paper,the microtopography of metal surfaces machined via the micro-ploughing is analyzed by combining the evaluation methods of roughness and fractal dimension. Then,the topographical features of micro groove surfaces and the effects of machining parameters on these features are investigated. The results show that the distributions of fractal dimension and roughness of contour profiles in different positions on the micro-ploughing groove surfaces are subject to some specific statistical laws,that there is a relatively strong positive correlation between the average fractal dimension and the average roughness,and that,in a certain range of manufacturing parameters,an increasing groove depth and a decreasing machining feed may cause an increase in average fractal dimension and roughness. In addition,based on the experimental investigation,some digital models are constructed with an improved W-M fractal function to describe the micro-ploughing groove surfaces with specific topographical features,which are beneficial to the initiative design and simulation of functional surface structures fabricated via micro-ploughing.

Key words: micro-ploughing, groove, microtopography, fractal, roughness

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