华南理工大学学报(自然科学版) ›› 2005, Vol. 33 ›› Issue (3): 73-77.

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基于问隙电导率模型的叶片电解加工阴极设计

李志永 朱荻   

  1. 南京航空航天大学 机电学院,江苏 南京 210016
  • 收稿日期:2004-04-29 出版日期:2005-03-25 发布日期:2005-03-25
  • 通信作者: 李志永(1976-),男,博士生,主要从事电解加工发动机叶片阴极快速设计系统研究 E-mail:lzy761012@yahoo.com.cn
  • 作者简介:李志永(1976-),男,博士生,主要从事电解加工发动机叶片阴极快速设计系统研究
  • 基金资助:

    中国人民解放军总装备部“十五”基础预研项目

Cathode Design in Electrochemical Machining of Blades Based on Conductivity Mathematical Model in Machining Gap

Li Zhi-yong  Zhu Di   

  1. College of Mechanical&Electrical Engineering,Nanjing Univ.of Aeronautics&Astronautics.Nanjing 210016,Jiangsu,China
  • Received:2004-04-29 Online:2005-03-25 Published:2005-03-25
  • Contact: 李志永(1976-),男,博士生,主要从事电解加工发动机叶片阴极快速设计系统研究 E-mail:lzy761012@yahoo.com.cn
  • About author:李志永(1976-),男,博士生,主要从事电解加工发动机叶片阴极快速设计系统研究
  • Supported by:

    中国人民解放军总装备部“十五”基础预研项目

摘要: 考虑流场因素的影响是电解加工阴极设计的重要方面.本研究在流场特性的基础上,重点考虑了电解液温升、气泡率、压力等因素对电导率的影响,建立了间隙内沿液流方向的电导率变化数学模型,并将该模型运用在工具阴极的设计中.同时将在该电导率模型基础上求解的间隙分布和只考虑电场因素的间隙分布进行了分析比较.结果表明,在电导率模型基础上设计的阴极模型更能真实地反映加工工件型面的变化,更符合电解加工的实际物理过程.

关键词: 电解加工, 流场, 电导率, 阴极设计

Abstract:

The effect of liquid field is very important to the cathode design in electrochemical machining. In this paper,based on the liquid field characteristics,a practicable mathematical model of the conductivity change in li-quid direction was established by considering the efects of temperature increasing,gas rate and pressure of the machining gap on the conductivity.Th is model was then used to design the tool cathode.Moreover,the gap distribu-tion based on the proposed model was compared with that based on the electric field only,with the conclusion that the cathode shape design ed with the proposed conductivity model more fits the workpiece shape and accords more with the actual physical process of electrochemical machining.

Key words: electrochemical machining, liquid field, conductivity, cathode desig