华南理工大学学报(自然科学版) ›› 2020, Vol. 48 ›› Issue (4): 95-103.doi: 10.12141/j.issn.1000-565X.180623

• 化学化工 • 上一篇    下一篇

内锥旋流器的流场特性及颗粒分级性能分析

应锐 蒋劲 李燕辉 王玉成   

  1. 武汉大学 水力机械过渡过程教育部重点实验室,湖北 武汉 430072
  • 收稿日期:2018-12-17 修回日期:2019-08-18 出版日期:2020-04-25 发布日期:2020-04-01
  • 通信作者: 蒋劲(1963-) ,男,教授,博士生导师,主要从事计算流体动力学、瞬变流研究。 E-mail:jiangjing423@163.com
  • 作者简介:应锐(1989-) ,男,博士生,主要从事流体机械、两相流研究。E-mail:yrfhtd@126.com
  • 基金资助:
    国家自然科学基金资助项目 ( 51279145)

Analysis of Flow Filed Characteristics and Particle Classification Performance of Inner Cone Hydrocyclone

YING Rui JIANG Jin LI Yanhui WANG Yucheng   

  1. MOE Key Laboratory of Transients in Hydraulic Machinery,Wuhan University,Wuhan 430072,Hubei,China
  • Received:2018-12-17 Revised:2019-08-18 Online:2020-04-25 Published:2020-04-01
  • Contact: 蒋劲(1963-) ,男,教授,博士生导师,主要从事计算流体动力学、瞬变流研究。 E-mail:jiangjing423@163.com
  • About author:应锐(1989-) ,男,博士生,主要从事流体机械、两相流研究。E-mail:yrfhtd@126.com
  • Supported by:
    Supported by the National Natural Science Foundation of China ( 51279145)

摘要:

內锥旋流器 ( ICH) 是一种锥段结构倒置的新型旋流器,目前主要用于液-液的相分离。为了探索用 ICH 进行颗粒分级的可行性,通过雷诺应力湍流模型与 Eulerian双流体模型耦合 (RSM + TFM) ,构建 ICH 和常规旋流器的气-液-固三相流场,从流场压降、速度分布、颗粒运动行为以及分离效率 4 个方面进行对比分析。模型有效性的验证结果显示: 文中构建的 CFD 数值模型与相关的实验结果吻合度较高,对切向速度、轴向速度以及分离效率的预测可靠。研究结果表明: 与常规旋流器相比,ICH 的流场压降更低,有利于减少分离作业的能耗,但也导致其离心力场强度处于较低水平; 另一方面,ICH 对粗颗粒的分离效果较好,溢流输出的细化产物质量较高,而对细颗粒的回收能力较差,底流流失的细颗粒数量较多。

关键词:

Abstract: Inner cone hydrocyclone ( ICH) is a new type of hydrocyclone with a reversed inner cone structure main- ly used in liquid-liquid separation at present. To investigate the feasibility of ICH for particle classification,Rey- nolds stress turbulence model and Eulerian two-fluid model (RSM + TFM) were coupled to construct the flow field with gas-liquid-solid phase of ICH and conventional hydrocyclone. The comparative analysis was conducted from the aspects of pressure drop,velocity distribution,particle motion behavior,and separation efficiency. Model valida- tion result shows that the CFD numerical model constructed in this study is consistent with relevant experiment re- sult,and that its prediction on tangential velocity,axial velocity,separation efficiency is reliable. The simulation results indicates that,compared with conventional hydrocyclone,ICH has a lower pressure drop,which can help to reduce the energy consumption of the separation operation,but also leads to a weaker centrifugal force field. In ad- dition,ICH has a better separation effect on coarse particles,and the refined production from the over flow is of higher quality. However,the recovery ability of ICH for fine particles is poor,which results in a larger fine particle loss from the underflow.

Key words: inner cone hydrocyclone, flow field characteristics, computational fluid dynamics, multi-phase flow, numerical simulation, particle classification