华南理工大学学报(自然科学版) ›› 2009, Vol. 37 ›› Issue (8): 39-44.

• 机械工程 • 上一篇    下一篇

弯曲载荷下PP/硅藻土复合材料界面应力分布的有限元模拟

梁基照 李傲 杨佳   

  1. 华南理工大学 机械与汽车工程学院, 广东 广州 510640
  • 收稿日期:2008-07-10 修回日期:2008-12-01 出版日期:2009-08-25 发布日期:2009-08-25
  • 通信作者: 梁基照(1953-),男,教授,博士生导师,主要从事聚合物及其加工成型的研究. E-mail:liangjz@scut.edu.cn
  • 作者简介:梁基照(1953-),男,教授,博士生导师,主要从事聚合物及其加工成型的研究.

 Finite Element Simulati0n 0f Interfacial Stress Distributi0n 0f PP/Diat0mite C0mp0sites Under Bending L0ad

Liang Ji-zhao  Li Ao  Yang Jia   

  1. School of Mechanical and Automotive Engineering, South China University of Technology, Guangzhou 510640, Guangdong, China
  • Received:2008-07-10 Revised:2008-12-01 Online:2009-08-25 Published:2009-08-25
  • Contact: 梁基照(1953-),男,教授,博士生导师,主要从事聚合物及其加工成型的研究. E-mail:liangjz@scut.edu.cn
  • About author:梁基照(1953-),男,教授,博士生导师,主要从事聚合物及其加工成型的研究.

摘要: 应用ANSYS软件对硅藻土填充聚丙烯(PP)复合材料在弯曲载荷下的界面应力分布进行了有限元模拟.结果表明:PP与硅藻土粒子之间界面区各方向的正应力、等效应力、以及叫方向上的剪切应力均于硅藻土粒子的极点处达到最大值,并沿界面朝赤道方向逐渐减小;而弘方向上的剪切应力在粒子的极点附近最小,然后逐渐增大,在距极点约30°处达到最大值;随后回落,距极点约40°后,变化趋于平缓.可见,聚丙烯/硅藻土复合体系在弯曲栽荷作用下于粒子极点处产生应力集中,形成脱粘乃至裂纹,是材料失效的主要原因.

关键词: 聚丙烯, 硅藻土, 复合材料, 弯曲, 界面应力, 有限元模拟

Abstract:

:A geometric simulation and scaling-up model of mixer is established based on the geometric similarity, the constancy of maximum shear stress and the approximation of compound viscosity. By taking the similarity of compound quality as the design goal, four geometric scaling-up factors are then chosen and the similarity conditions between the model mixer and the actual one are presented in the form of similarity criteria. According to the similarity criteria and the rheology theory, a scaling-up model to simulate the mixer is proposed. Moreover, with the simi]arity scaling-up theory as a design platform, a model of 370L mixer is designed, which is finally compared with the prototype mixer (BB270) and the practical one (BB370). The results show that the modeled 370L mixer with a single-parameter error of less than 10.7% and a geometric parameter-group A error of less than 8% meets the requirements of engineering design well, and that the mixing quality of the modeled mixer is similar to that of the pro- totype one. Thus, the similarity scaling-up of mixer is successfully implemented.

Key words:  polypropylene, diat0mite, comp0site, bending, interfacial stress, fiⅢte element simulation