华南理工大学学报(自然科学版)

• 材料科学与技术 • 上一篇    下一篇

基于拟合归元函数的车用玄纤复材热性能快速预测

王童1  马玉朋1  赵阳2   

  1. 1.长安大学 汽车学院,陕西 西安 710021

    2.长安大学 运输工程学院,陕西 西安 710064

  • 出版日期:2025-06-18 发布日期:2025-06-18

Rapid Prediction of Thermal Properties of Automotive Basalt Fiber Composite Materials Based on Fitting Regression Function

WANG Tong1  MA Yupeng1  ZHAO Yang2   

  1. 1. School of Automobile, Chang'an University, Xi’an 710021, Shaanxi, China;

    2. School of Transportation Engineering, Chang'an University, Xi'an 710064, Shaanxi, China

  • Online:2025-06-18 Published:2025-06-18

摘要:

传统的基于大量试验与经验的新材料研发过程,效率低、周期长、成本高。材料基因组计划对工程设计具有重要指导意义,凭借将高效试验技术与快速计算模拟预测协调融合,可极大缩短新材料研发与工程应用周期并降低成本。短切玄武岩纤维增强聚乳酸(BF/PLA)复合材料,天然绿色环保可降解,作为汽车部分内外饰等零部件的理想替代材料之一,具有广阔发展空间。为研究不同纤维参数配比对BF/PLA复合材料热性能的影响机制,快速开发适宜的车用零部件材料,本文首先对多种纤维参数配比下BF/PLA复合材料热性能分别进行试验,通过数据相关性分析,探讨了不同纤维参数配比对复合材料热性能的影响,利用三因素方差分析方法F值提出纤维参数拟中心化方法,建立玻璃化转变温度和结晶度与中心化变量间的拟合归元函数,进行热性能预测,得到决定系数R²分别为0.8870和0.8551,预测精度在实际工程可接受范围内。对某车企实际车型车门内板热性能进行有限元分析,将预测数据模拟结果与原车模拟结果进行对比,结果表明,利用本文所提方法所选较优配比复合材料热性能略优,且显著提升了研发效率,验证了本文所提方法有效性,为未来车用复合材料快速开发、降低成本、选择替代和绿色设计提供重要理论指导和方法参考。

关键词: 玄武岩纤维, 聚乳酸, 拟合归元函数, 热性能, 汽车车门内板

Abstract:

The traditional R & D process of new materials, which is based on a large number of experiments and experiences, is inefficient, time - consuming, and costly. The Materials Genome Initiative is of great guiding significance for engineering design. By coordinately integrating efficient experimental techniques with rapid computational simulation and prediction, it can significantly shorten the R & D cycle of new materials and their engineering application process and reduce costs. The short - cut basalt fiber - reinforced polylactic acid (BF/PLA) composite material is naturally green, environmentally friendly, and degradable. As one of the ideal alternative materials for some interior and exterior parts of automobiles, it has broad development prospects. To study the influence mechanism of different fiber parameter ratios on the thermal properties of BF/PLA composite materials and rapidly develop suitable materials for automotive parts, this paper first conducts experiments on the thermal properties of BF/PLA composite materials with various fiber parameter ratios. Through data correlation analysis, the influence of different fiber parameter ratios on the thermal properties of the composite materials is explored. Using the F - value from the three - factor analysis of variance method, a method for quasi - centralizing fiber parameters is proposed. Fitting regression functions between the glass transition temperature, crystallinity, and the centralized variables are established to predict the thermal properties. The determination coefficients R² are 0.8870 and 0.8551 respectively, and the prediction accuracy is within the acceptable range of practical engineering. A finite element analysis of the thermal properties of the inner door panel of an actual vehicle model of an automobile enterprise is carried out. The simulation results of the predicted data are compared with those of the original vehicle. The results show that the thermal properties of the composite material with the optimal ratio selected by the method proposed in this paper are slightly better, and the R & D efficiency is significantly improved, which verifies the effectiveness of the method proposed in this paper. It provides important theoretical guidance and method reference for the rapid development, cost reduction, material substitution, and green design of automotive composite materials in the future.

Key words: basalt fiber, polylactic acid, fitting regression function, thermal property, inner panel of automobile door