华南理工大学学报(自然科学版) ›› 2025, Vol. 53 ›› Issue (7): 1-.doi: 10.12141/j.issn.1000-565X.240241

• 机械工程 •    

面向MFC-MRD的高精度改进双曲正切模型研究

杜恒  吕彦廷  黄惠  马佰周   

  1. 福州大学 机械工程及自动化学院/流体动力与电液智能控制福建省高校重点实验室, 福建 福州 350108


  • 出版日期:2025-07-25 发布日期:2025-01-17

Research on High-Precision Improved Hyperbolic Tangent Model for Multi-Stage Channel Magnetorheological Damper

HENG Du  LÜ Yanting  HUANG Hui  MA Baizhou   

  1. School of Mechanical Engineering and Automation/ Provincial Key Laboratory of Fluid Power and Intelligent Electro-Hydraulic Control, Fuzhou University, Fuzhou 350108, Fujian, China

  • Online:2025-07-25 Published:2025-01-17

摘要:

液压作动器中串联多级流道式磁流变阻尼器(MFC-MRD)可有效改善液压阀控缸系统的欠阻尼特性,提高系统的稳定性,其在足式机器人、挖掘机等液压装备中具有潜在的应用价值。但MFC-MRD的高功率密度设计,必然会增加阻尼流道的有效长度,进而增大系统的阻尼力,导致现有动力学模型无法精确描述MFC-MRD的非线性滞回特征[1]。为改善其非线性滞回特性,本文基于力学性能试验,通过分析多级流道结构及非线性滞回曲线特征,对双曲正切曲线进行分割重组,进而提出了符合滞回特征的改进双曲正切模型;其次,在参数辨识过程中,为避免模型参数陷入局部最优和“早熟”的问题,对遗传算法的选择算子进行改进,进而提出了一种三级逐步逼近的选择算子,提高了模型参数的辨识精度,并依据力学实验数据,精确地获得了模型参数与电流的关系;最终通过模型对比可知:相较于Bouc-Wen模型、数据驱动式模型,本文建立的改进双曲正切模型精度最高提升75%,其能准确地描述MFC-MRD存在的非线性滞回特性,验证了改进模型的优越性和精确性。

关键词: 多级流道式磁流变阻尼器, 双曲正切曲线, 正向运动学模型, 改进遗传算法, 参数辨识

Abstract:

The multi-stage flow channel magnetorheological damper (MFC-MRD) in the hydraulic actuator can effectively improve the underdamping characteristics of the hydraulic valve-controlled cylinder system and improve the stability of the system. It has potential application value in hydraulic equipment such as legged robots and excavators. However, the high power density design of MFC-MRD will inevitably increase the effective length of the damping channel, thereby increasing the damping force of the system, resulting in the existing dynamic model can not accurately describe the nonlinear hysteresis characteristics of MFC-MRD. In order to improve its nonlinear hysteresis characteristics, based on the mechanical performance test, and by analyzing the multi-stage flow channel structure and nonlinear hysteresis curve characteristics, the hyperbolic tangent curve is segmented and reorganized, and then an improved hyperbolic tangent model conforming to the hysteresis characteristics is proposed. Secondly, in the process of parameter identification, in order to avoid the problem of model parameters falling into local optimum and ' premature ', the selection operator of genetic algorithm is improved, and then a three-level stepwise approximation selection operator is proposed to improve the identification accuracy of model parameters. According to the mechanical experimental data, the relationship between model parameters and current is accurately obtained. Finally, through the model comparison, it can be seen that compared with the Bouc-Wen model and the data-driven model, the accuracy of the improved hyperbolic tangent model established in this paper is increased by up to 75%. It can accurately describe the nonlinear hysteresis characteristics of MFC-MRD, and verify the superiority and accuracy of the improved model.

Key words: multi-stage flow channel magnetorheological damper, hyperbolic tangent curve, forward kinematics model, improved genetic algorithm, parameter identification