Journal of South China University of Technology(Natural Science) >
Influence of Coupling Factors on Characteristics of Mixed Lubrication Sliding Bearings
Received date: 2022-05-16
Online published: 2022-09-15
Supported by
the National Natural Science Foundation of China(51575498);the China Postdoctoral Science Foundation(2021M692913)
Sliding bearings in mixed lubrication state are prone to wear due to deformation or misalignment under low-speed conditions. In order to analyze the influence of journal misalignment and wear on the mixed lubrication characteristics of sliding bearings, this study established a coupled model of average flow equation, G-T contact equation and Archard wear equation considering journal misalignment and elastic deformation. The bearing characteristic parameters and time-varying wear parameters under mixed lubrication were calculated by finite difference method and over-relaxation iteration method. The lubrication performance of bearings before and after journal misalignment or wear was compared, and the effect of roughness and boundary friction coefficient on various performance parameters was analyzed. A friction and wear test rig was built to test the lubrication characteristics of bearings in misaligned state, which verified the correctness of the theoretical model. The theoretical analysis and experimental results show that, when heavy load and large eccentricity occur, the bearing will change to mixed lubrication state. The greater the journal tilt, the more likely the bearing to have mixed lubrication. When the bearing is misaligned, the peak pressure and the shape of contact area will change, resulting in a difference in wear and the distribution of wear depth is tilted either axially or circumferential. The wear reduces the fluid hydrodynamic effect and decreases the film thickness ratio, leading to a decrease of about 20% in the hydrodynamic pressure peak, a decrease of about 90% in the contact pressure peak, and a maximum decrease of about 19.71% in bearing capacity. By comparing the bearing morphologies before and after wear, it finds that the journal tilts leads to that the wear concentrates on the end where the clearance reduces. This research provides theoretical basis for sliding bearing design in practical engineering.
GUO Hong, QIN Lichuang, SHI Minghui, et al . Influence of Coupling Factors on Characteristics of Mixed Lubrication Sliding Bearings[J]. Journal of South China University of Technology(Natural Science), 2023 , 51(5) : 141 -150 . DOI: 10.12141/j.issn.1000-565X.220289
| 1 | 孙正,黄钰期,俞小莉 .径向滑动轴承润滑油膜流动-传热过程仿真[J].吉林大学学报(工学版),2018,48(3):744-751. |
| SUN Zheng, HUANG Yuqi, YU Xiaoli .Numerical simulation of flow and heat transfer in journal bearing lubrication [J].Journal of Jilin University (Engineering and Technology Edition),2018,48(3):744-751. | |
| 2 | 金乐佳,杨建玺,李成功 .织构化滑动轴承混合润滑与磨损耦合数值模型[J].润滑与密封,2020,45(10):67-74. |
| JIN Lejia, YANG Jianxi, LI Chenggong .Numerical coupled model of mixed lubrication wear for textured journal bearing[J].Lubrication Engineering,2020,45(10):67-74. | |
| 3 | XIAO B, ZHENG X L, ZHOU Y,et al .Tribological behaviors of the water-lubricated rubber bearings under different lubricated conditions[J].Industrial Lubrication and Tribology,2020,73(2):260-265. |
| 4 | 刘洋洋,金英泽,王亚兵,等 .表面粗糙度对低速水润滑滑动轴承的混合润滑性能的影响[J].西安交通大学学报,2020,54(7):121-128. |
| LIU Yangyang, JIN Yingze, WANG Yabing,et al .Effect of surface roughness on mixed-lubrication performance of low-speed and water-lubricated sliding bearings[J].Journal of Xi’an Jiaotong University,2020,54(7):121-128. | |
| 5 | 王家序,倪小康,韩彦峰,等 .轴向往复运动下微槽轴承混合润滑数值模型[J].吉林大学学报(工学版),2019,49(3):888-896. |
| WANG Jiaxu, NI Xiaokang, HAN Yanfeng,et al .Numerical model of mixed lubrication for microgroove bearing considering axial reciprocating motion[J].Journal of Jilin University (Engineering and Technology Edition),2019,49(3):888-896. | |
| 6 | PAWAR S R, PHALLE V M .Influence of wear on the performance of capillary compensated hole entry hybrid conical journal bearing[J].Industrial Lubrication and Tribology,2019,71(2):333-340. |
| 7 | JANG J Y, KHONSARI M M .On the wear of dynamically-loaded engine bearings with provision for misalignment and surface roughness[J].Tribology International,2020,141:105919/1-14. |
| 8 | SANDER D E, ALLMAIER H .Starting and stopping behavior of worn journal bearings[J].Tribology International, 2018,127:478-488. |
| 9 | XIANG G, HAN Y F, WANG J X,et al .Coupling transient mixed lubrication and wear for journal bearing modeling[J].Tribology International,2019,138:1-15. |
| 10 | XIANG G, HAN Y F, HE T,et al .Wear and fluid-solid-thermal transient coupled model for journal bearings[J].Applied Mathematical Modelling,2020,85:19-45. |
| 11 | 谢劲松,杨飞,訾艳阳 .磨损水润滑橡胶轴承承载特性研究[J].振动与冲击,2020,39(24):225-231. |
| XIE Jinsong, YANG Fei, ZI Yanyang .Load-bearing characteristics of wear water lubricated rubber bearings [J].Journal of Vibration and Shock,2020,39(24):225-231. | |
| 12 | 宋新涛,吴维,苑士华 .考虑磨损和紊流的径向滑动轴承混合润滑分析[J].华南理工大学学报(自然科学版),2022,50(6):121-128. |
| SONG Xintao, WU Wei, YUAN Shihua .Mixed-lubrication analysis of radial sliding bearing considering wear and turbulence[J].Journal of South China University of Technology (Natural Science Edition),2022,50(6):121-128. | |
| 13 | 王丽丽,张伟,赵兴堂,等 .微织构尺寸对轴承摩擦磨损性能的影响[J].摩擦学学报,2021,41(5):723-730. |
| WANG Lili, ZHANG Wei, ZHAO Xingtang,et al .Effect of micro-texture on friction and wear performance of journal bearing[J].Tribology,2021,41(5):723-730. | |
| 14 | 何阳,郭智威,吴祖旻,等 .网状表面织构对水润滑轴承摩擦磨损性能的影响[J].润滑与密封,2021,46(1):31-37. |
| HE Yang, GUO Zhiwei, WU Zumin,et al .Effect of surface mesh texture on friction and wear properties of water-lubricated bearings[J].Lubrication Engineering,2021,46(1):31-37. | |
| 15 | 李彪,孙军,朱少禹,等.计及轴颈轴向运动的径向滑动轴承润滑分析[J].中国机械工程,2019,30(18):2150-2155. |
| LI Biao, SUN Jun, ZHU Shaoyu,et al .Lubrication analysis of plain journal bearings considering axial motion of journal[J].China Mechanical Engineering,2019,30(18):2150-2155. | |
| 16 | 朱军超,钱海俣,郑良焱,等 .考虑应力偶计入区间及黏压效应的倾斜轴承非牛顿流体润滑特性研究[J].机械工程学报,2021,57(9):139-146. |
| ZHU Junchao, QIAN Haiyu, ZHENG Liangyan,et al .Analysis of misaligned journal bearing lubrication performance with consideration of couple stress lubricant area and viscosity-pressure effect[J].Journal of Mechanical Engineering,2021,57(9):139-146. | |
| 17 | 王家序,倪小康,韩彦峰,等 .倾斜轴颈滑动轴承混合热弹流研究[J].中南大学学报(自然科学版),2019,50(10):2425-2434. |
| WANG Jiaxu, NI Xiaokang, HAN Yanfeng,et al .Mixed thermoelastohydrodynamic lubrication investigation of misaligned journal bearing[J].Journal of Central South University (Science and Technology),2019,50(10):2425-2434. | |
| 18 | LV F R, JIAO C X,TA N,et al.Mixed-lubrication analysis of misaligned bearing considering turbulence[J].Tribology International,2018,119:19-26. |
| 19 | GREENWOOD J A, TRIPP J H .The contact of two nominally flat rough surfaces[J].Proceedings of the Institution of Mechanical Engineers,1970,185(1):625-633. |
| 20 | 王宏伟,马彪,李和言 .履带车辆高速行星轮滑动轴承混合润滑特性的研究[J].汽车工程,2014,36(3):328-333. |
| WANG Hongwei, MA Biao, LI Heyan .A study on the mixed lubrication characteristics of journal bearing for high-speed planet gears in tracked vehicles[J].Automotive Engineering,2014,36(3):328-333. | |
| 21 | ARCHARD J F .Contact and rubbing of flat surfaces[J].Journal of Applied Physics,1953,24(8):981-988. |
| 22 | TAN Y Q, ZHANG L H, HU Y H .A wear model of plane sliding pairs based on fatigue contact analysis of asperities[J].Tribology Transactions,2015,58(1):148-157. |
| 23 | 张洪彬 .重载滑动轴承润滑状态转化及润滑特性理论和实验研究[D].郑州:郑州大学,2020. |
| 24 | LIANG P, LI X Y, GUO F,et al .Influence of sea wave shock on transient start-up performance of water-lubricated bearing[J].Tribology International,2022,167:107332/1-14. |
| 25 | XIE Z L, ZHU W D .Theoretical and experimental exploration on the micro asperity contact load ratios and lubrication regimes transition for water-lubricated stern tube bearing[J].Tribology International,2021,164:107105/1-23. |
| 26 | SUN J, GUI C L .Hydrodynamic lubrication analysis of journal bearing considering misalignment caused by shaft deformation[J].Tribology International,2004,37(10):841-848. |
/
| 〈 |
|
〉 |