Fluid Power & Electromechanical Control Engineering

Experiment and Numerical Analysis of Temperature Distribution of Hydraulic Valve Orifice Based on Embedded Miniature Thermocouple

  • CHEN Qian-Peng ,
  • JI Hong ,
  • ZHAO Jing ,
  • MIN Wei ,
  • ZHENG Zhi
Expand
  • Energy and Power Engineering School∥Gansu Hydraulic and Pneumatic Engineering Technology Research Center, Lanzhou University of Technology,Lanzhou 730050,Gansu,China
陈乾鹏 ( 1989-) ,男,博士生,主要从事液压元件可靠性、精密测量技术研究。E-mail: chenqianpenglut@163.com

Received date: 2020-10-12

  Revised date: 2020-11-14

  Online published: 2021-02-01

Supported by

Supported by the National Natural Science Foundation of China ( 51575254)

Abstract

Viscous heating of valve orifice not only wastes energy but also causes thermal deformation. It increases the risk of spool clamping and exerts a strong impact on the stability and safety of hydraulic machines. A deep research on the temperature distribution of valve orifice is the foundation of accuracy prediction of thermal deformation,so a temperature measurement method was put forward by embedding miniature thermocouples in different locations of the planar valve orifice. The experiments were conducted with the valve opening x ranges from 1 mm to 3 mm and inlet pressure pin ranges from 0. 5MPa to 3MPa. The results show that the valve orifice temperature rises with the increase of the inlet pressure; the heating rate can reach 0. 79 ℃ /min when x = 2 mm and pin = 3. 0 MPa; the temperature of valve orifice caused by viscous heating distributes unevenly,and the temperature gradient seems more sensitive to pressure drop under a small orifice. The maximum temperature difference of valve orifice can reach 7. 86 ℃ when x = 1 mm and pin = 3. 0MPa. In most cases,the sharp edge of the valve orifice is likely to generate a higher temperature,which can reach 72. 9 ℃ after heating 110 min under 3. 0 MPa. However,a higher temperature will also appear along the vertical edge under a larger valve opening or a higher pressure drop. To analyze the phenomenon,a comprehensive analysis was carried out by combining fluid-solid-heat coupling module and mixture multiphase flow model in ANSYS Fluent software. The results show that the vortex and cavitation have a strong impact on the temperature distribution in the wall of the valve orifice.

Cite this article

CHEN Qian-Peng , JI Hong , ZHAO Jing , MIN Wei , ZHENG Zhi . Experiment and Numerical Analysis of Temperature Distribution of Hydraulic Valve Orifice Based on Embedded Miniature Thermocouple[J]. Journal of South China University of Technology(Natural Science), 2021 , 49(2) : 120 -130 . DOI: 10.12141/j.issn.1000-565X.200610

Outlines

/