Mechanical Engineering

Numerical Analysis of Material Fracture Splitting Performance of Rear Axle's Main Reducer Shell Bearing Seat

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  •  1. Roll Forging Institute,Jilin University,Jilin 130022,Changchun,China; 2. College of Materials Science and Engineering, Jilin University,Jilin 130022,Changchun,China; 3 Geely Automobile Research Institute (Ningbo) Co. , LTD. Ningbo 315336,Zhejiang,China
寇淑清(1962-),女,教授,博士生导师,主要从事精密制造技术及自动化研究. E-mail:kousq@ jlu. edu. cn

Received date: 2018-10-08

  Revised date: 2019-01-14

  Online published: 2019-06-01

Supported by

Supported by the National Science and Technology Major Project of China(2013ZX04002021)

Abstract

The microstructure of rear axle main reducer shell bearing seat material QT450 with 25% P + 75% F and 50% P + 50% F was compared to study the internal relation between structure and fracture splitting perfor- mance. Firstly,tensile tests were performed on the QT450 specimens with different metallographic structure to ob- tain the material parameters required for numerical simulation. Combined with the simulation,the critical fracture toughness J IC of the two matrix tissues was determined respectively. The fracture-splitting force and the stress con- centration of QT450 with different microstructures were obtained by ABAQUS. Then a springback model was estab- lished to analyze the plastic deformation and out-of-roundness of the two tissues. Finally,the fracture splitting test was carried out to verify the validity of the numerical analysis. The results show that QT450 with 50% pearlite + 50% ferrite is more suitable for the fracture splitting than QT450 with 25% pearlite + 75% ferrite. The strength and stiffness of QT450 material depend on the content of pearlite. With the increase of pearlite content,the britt- leness of the material,the notch sensitivity increase and the fracture splitting performance are all improved. The shell bearing seat produced by QT450 with 25% pearlite + 75% ferrite matrix has an out-of-roundness of more than 0. 2 mm,which can not complete the subsequent finishing and assembly. While the shell bearing seat pro- duced by QT450 material with 50% pearlite + 50% ferrite has an out-of-roundness of less than 0. 2 mm,and the plastic deformation caused by fracture splitting is small,so it can well meet the requirement of the actual produc- tion process.

Cite this article

KOU Shuqing XIU Tingting JIN Wenming ZHAO Yong YAO Juan . Numerical Analysis of Material Fracture Splitting Performance of Rear Axle's Main Reducer Shell Bearing Seat[J]. Journal of South China University of Technology(Natural Science), 2019 , 47(7) : 121 -127,135 . DOI: 10.12141/j.issn.1000-565X.180495

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