Mechanical Engineering

Design of an Automatic Control System for Magnetic Controlled Narrow-Gap TIG Arc Welding of Thick Plates

Expand
  • 1.MOE Key Lab for Liquid-Solid Structure Evolution and Materials Processing,Shandong University,Jinan 250061,Shandong,China; 2.Institute of Oceanographic Instrumentation,Shandong Academy of Sciences,Qingdao 266001,Shandong,China
贾传宝( 1983-) ,男,博士,副研究员,主要从事高效/特种焊接方法及过程检测控制技术研究.

Received date: 2016-11-10

  Revised date: 2017-04-28

  Online published: 2017-08-30

Supported by

Supported by the National Natural Science Foudation of China( 51675310) and the International S&T Cooperation Program of China( 2011DFR70220)

Abstract

In the investigation,first,an automatic control system of narrow-gap magnetic controlled tungsten inert gas ( TIG) arc welding for thick plates is designed,and the principle of avoiding the defect of incomplete penetration on side walls by adopting an alternatively-changed magnetic field to deflect welding arc towards left or right periodically is introduced.Next,by taking a programmable logic controller ( PLC) as the core and based on its characteristic,a control system is overall designed,and two independent arc length control systems are designed to keep the tungsten electrode exactly in the middle of the gap and at a relatively constant height.Then,a sensing and motion control system is designed and established,and effective protection of weld seam is realized by employing high-precision gas sensors to detect and control the actual flow rate of shielding gas and by implementing the realtime measurment and control of the distance between the shielding covering and the substrate.Finally,a suitable welding power source is selected and modified to realize a digital control,and a vision monitoring system for industry is set up.The results of welding experiments on thick titanium plates demonstrate that the designed automatic control system is reliable and stable,and it has the potentiality to be promoted in industry.

Cite this article

JIA Chuan-bao DU Yong-peng WU Chuan-song YUAN Xin . Design of an Automatic Control System for Magnetic Controlled Narrow-Gap TIG Arc Welding of Thick Plates[J]. Journal of South China University of Technology(Natural Science), 2017 , 45(9) : 40 -46 . DOI: 10.3969/j.issn.1000-565X.2017.09.006

Outlines

/