Mechanical Engineering

Peridynamic Theory-Based Prediction of Micro Breakage of Cemented Carbide Tool

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  • 1.College of Mechanical Engineering,Guizhou University,Guiyang 550025,Guizhou,China; 2.Guizhou Normal College,Guiyang 550018,Guizhou,China
蒋宏婉(1988-),女,博士生,主要从事刀具创新设计和分子动力学研究. E-mail:jhw.969@163. com

Received date: 2015-08-04

  Revised date: 2015-11-06

  Online published: 2016-02-02

Supported by

Supported by the National Nataral Science Foundation of China(51265005)

Abstract

Breakage is one of the important forms of tool failure.The traditional tool breakage analysis is mostly car- ried out through cutting test,which not only costs a lot but also lasts a long cycle.On the basis of peridynamic (PD) theory,this paper focuses on the micro breakage in the field near the main cutting edge in cutting process of 42CrMo large-diameter oil pipeline with cemented carbide tool.Firstly,finite element simulation of the cutting process is car- ried out to extract tool load.Secondly,in Visual Studio environment,the program for PD modeling and analysis is compiled by using C language according to PD theory.Then,with the help of image processing unit in Matlab,nu- merical analysis of micro breakage in the field near the main cutting edge of the cemented carbide tool is made in terms of the crack initiation position,the displacement trend of material particle in different directions and the growth trend of crack.The results show that the PD theory-based numerical analysis of cemented carbide tool’s mi- cro breakage helps reveal the mechanism and growth of micro breakage of the tool material in the field near the main cutting edge,that is,the micro breakage under certain working conditions is mainly caused by the shock load-in- duced micro cracks which is in a certain angle with the normal of rake face,and that the breakage trends to spread to the internal material discontinuously.

Cite this article

JIANG Hong-wan HE Lin FAN Lin ZHAO Xian-feng ZHAN Gang . Peridynamic Theory-Based Prediction of Micro Breakage of Cemented Carbide Tool[J]. Journal of South China University of Technology(Natural Science), 2016 , 44(3) : 8 -15 . DOI: 10.3969/j.issn.1000-565X.2016.03.002

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