Mechanical Engineering

Effects of Tool Wear on Surface Integrity of Pure Iron Material Under Finish Turning

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  • 1.College of Aerospace Engineering,Nanjing University of Aeronautics and Astronautics,Nanjing 210016,Jiangsu,China 2.Institute of Mechanical Manufacturing Technology,China Academy of Engineering Physics,Mianyang 621900,Sichuan,China
孔金星(1976-) ,男,博士生,高级工程师,主要从事难加工材料的高速高效加工技术研究. E-mail:kjxmc106@163.com

Received date: 2015-06-24

  Revised date: 2015-11-03

  Online published: 2016-01-04

Supported by

Supported by the National Natural Science Foundation of China( 51375236)

Abstract

The finish turning of pure iron material with uncoated carbide tools under minimal-quantity lubrication was performed to investigate the tool wear and its effects on the surface integrity of pure iron material turned respectively by the tool with an average flank wear of 0. 12 and 0. 21 mm.The results show that ( 1) the life of the tool used in the finish turning of pure iron material is greatly influenced by the turning speed; ( 2) the nose wear and the notch wear on the flank surface are two main wear modes of the tool; ( 3) the surface roughness rapidly increases with the tool wear at a high turning speed but first increases and then changes a little with the tool wear at a low turning speed; ( 4) both the tangential and the axial residual stresses on the tool surface first decrease and then increase with the increase in the tool wear at the turning speeds of 100 and 300m/min,while the surface microhardness first increases and then decreases; and ( 5) with the increase in tool wear,both the distortion and the tensile plastic deformation of grains in the surface layer increase,and serious tearing and plastic flow defects appear on the workpiece surface.

Cite this article

KONG Jin-xing HU Kun XIA Zhi-hui LI Liang . Effects of Tool Wear on Surface Integrity of Pure Iron Material Under Finish Turning[J]. Journal of South China University of Technology(Natural Science), 2016 , 44(2) : 74 -80 . DOI: 10.3969/j.issn.1000-565X.2016.02.012

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