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内锥旋流器的流场特性及颗粒分级性能分析

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  • 武汉大学 水力机械过渡过程教育部重点实验室,湖北 武汉 430072
应锐(1989-) ,男,博士生,主要从事流体机械、两相流研究。E-mail:yrfhtd@126.com

收稿日期: 2018-12-17

  修回日期: 2019-08-18

  网络出版日期: 2020-04-01

基金资助

国家自然科学基金资助项目 ( 51279145)

Analysis of Flow Filed Characteristics and Particle Classification Performance of Inner Cone Hydrocyclone

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  • MOE Key Laboratory of Transients in Hydraulic Machinery,Wuhan University,Wuhan 430072,Hubei,China
应锐(1989-) ,男,博士生,主要从事流体机械、两相流研究。E-mail:yrfhtd@126.com

Received date: 2018-12-17

  Revised date: 2019-08-18

  Online published: 2020-04-01

Supported by

Supported by the National Natural Science Foundation of China ( 51279145)

摘要

內锥旋流器 ( ICH) 是一种锥段结构倒置的新型旋流器,目前主要用于液-液的相分离。为了探索用 ICH 进行颗粒分级的可行性,通过雷诺应力湍流模型与 Eulerian双流体模型耦合 (RSM + TFM) ,构建 ICH 和常规旋流器的气-液-固三相流场,从流场压降、速度分布、颗粒运动行为以及分离效率 4 个方面进行对比分析。模型有效性的验证结果显示: 文中构建的 CFD 数值模型与相关的实验结果吻合度较高,对切向速度、轴向速度以及分离效率的预测可靠。研究结果表明: 与常规旋流器相比,ICH 的流场压降更低,有利于减少分离作业的能耗,但也导致其离心力场强度处于较低水平; 另一方面,ICH 对粗颗粒的分离效果较好,溢流输出的细化产物质量较高,而对细颗粒的回收能力较差,底流流失的细颗粒数量较多。

本文引用格式

应锐, 蒋劲, 李燕辉, 等 .

内锥旋流器的流场特性及颗粒分级性能分析
[J]. 华南理工大学学报(自然科学版), 2020 , 48(4) : 95 -103 . DOI: 10.12141/j.issn.1000-565X.180623

Abstract

Inner cone hydrocyclone ( ICH) is a new type of hydrocyclone with a reversed inner cone structure main- ly used in liquid-liquid separation at present. To investigate the feasibility of ICH for particle classification,Rey- nolds stress turbulence model and Eulerian two-fluid model (RSM + TFM) were coupled to construct the flow field with gas-liquid-solid phase of ICH and conventional hydrocyclone. The comparative analysis was conducted from the aspects of pressure drop,velocity distribution,particle motion behavior,and separation efficiency. Model valida- tion result shows that the CFD numerical model constructed in this study is consistent with relevant experiment re- sult,and that its prediction on tangential velocity,axial velocity,separation efficiency is reliable. The simulation results indicates that,compared with conventional hydrocyclone,ICH has a lower pressure drop,which can help to reduce the energy consumption of the separation operation,but also leads to a weaker centrifugal force field. In ad- dition,ICH has a better separation effect on coarse particles,and the refined production from the over flow is of higher quality. However,the recovery ability of ICH for fine particles is poor,which results in a larger fine particle loss from the underflow.
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