华南理工大学学报(自然科学版) ›› 2010, Vol. 38 ›› Issue (5): 122-126.doi: 10.3969/j.issn.1000-565X.2010.05.024

• 机械工程 • 上一篇    下一篇

T型模头熔体流动与模具变形耦合的数值模拟

麻向军 何和智   

  1. 华南理工大学 聚合物新型成型装备国家工程研究中心, 广东 广州 510640
  • 收稿日期:2009-06-23 修回日期:2009-12-10 出版日期:2010-05-25 发布日期:2010-05-25
  • 通信作者: 麻向军(1966-),男,博士,副教授,主要从事材料成型过程的数值模拟研究. E-mail:xjma@scut.edu.cn
  • 作者简介:麻向军(1966-),男,博士,副教授,主要从事材料成型过程的数值模拟研究.
  • 基金资助:

    国家自然科学基金资助项目(50973035)

Numerical Simulation of Coupling of Melt Flow and Die Deformation in T Die

Ma Xiang-jun  He He-zhi   

  1. National Engineering Research Center of Novel Equipment for Polymer Processing,South China University of Technology,Guangzhou 510640,Guangdong,China
  • Received:2009-06-23 Revised:2009-12-10 Online:2010-05-25 Published:2010-05-25
  • Contact: 麻向军(1966-),男,博士,副教授,主要从事材料成型过程的数值模拟研究. E-mail:xjma@scut.edu.cn
  • About author:麻向军(1966-),男,博士,副教授,主要从事材料成型过程的数值模拟研究.
  • Supported by:

    国家自然科学基金资助项目(50973035)

摘要: 为了研究T型模头熔体出口的流率均匀性,利用计算流体动力学软件Polyflow对一种T型模头内的熔体流动和模具变形进行了耦合数值模拟.结果表明:模具流道表面沿模具厚度方向的变形在挤出方向和模具宽度方向均为非线性变化,造成熔体出口流率均匀性与不考虑模具变形的理论设计结果相差较大;随着挤出量增加,狭缝沿模具厚度方向的变形增大,熔体出口流率均匀性降低;随着模具厚度增加,狭缝沿模具厚度方向的变形减小,熔体出口流率均匀性提高.

关键词: T型模头, 流率均匀性, 模具变形, 数值模拟

Abstract:

In order to investigate the flux uniformity of melt at the outlet of T die,the melt flow and die deformation in a T die are analyzed by a coupling numerical simulation with CFD software Polyflow.The results show that the deformation of the flow channel surface along mold thickness nonlinearly varies in the extrusion direction and the die width direction,which results in great discrepancy between the simulated melt flux uniformity at the outlet and the theoretical one without considering die deformation.Moreover,it is pointed out that,with the increase of extrusion output,the slit deformation along the mold thickness increases and the melt flux uniformity at the oulet decreases,and that opposite results can be obtained when the die thickness increases.

Key words: T die, flux uniformity, die deformation, numerical simulation