华南理工大学学报(自然科学版) ›› 2010, Vol. 38 ›› Issue (1): 139-143,148.doi: 10.3969/j.issn.1000-565X.2010.01.027

• 机械工程 • 上一篇    下一篇

基于大刃倾角刀具的玻璃高效精密切削

万珍平 黄智成 汤勇   

  1. 华南理工大学 机械与汽车工程学院, 广东 广州 510640
  • 收稿日期:2009-02-10 修回日期:2009-04-12 出版日期:2010-01-25 发布日期:2010-01-25
  • 通信作者: 万珍平(1971-),男,博士,副教授,主要从事现代加工理论及技术研究. E-mail:zhpwan@scut.edu.cn
  • 作者简介:万珍平(1971-),男,博士,副教授,主要从事现代加工理论及技术研究.
  • 基金资助:

    广东省自然科学基金资助项目(04300123)

Mechanism of Glass Cutting by Using Single-Straight Tool with Big Inclination Angle

Wan Zhen-ping  Huang Zhi-cheng  Tang Yong   

  1. School of Mechanical and Automotive Engineering, South China University of Technology, Guangzhou 510640, Guangdong, China
  • Received:2009-02-10 Revised:2009-04-12 Online:2010-01-25 Published:2010-01-25
  • Contact: 万珍平(1971-),男,博士,副教授,主要从事现代加工理论及技术研究. E-mail:zhpwan@scut.edu.cn
  • About author:万珍平(1971-),男,博士,副教授,主要从事现代加工理论及技术研究.
  • Supported by:

    广东省自然科学基金资助项目(04300123)

摘要: 针对功能玻璃硬度高、脆性大、容易在已加工表面产生裂纹和凹坑的特性,提出基于大刃倾角刀具的玻璃切削加工方法.该方法能在亚毫米级的切削深度下高效地获得无裂纹和凹坑的完整表面.文中分析了大刃倾角刀具切削玻璃的机理以及刀具参数、切削用量对已加工表面质量的影响.实验结果表明:大刃倾角刀具切削玻璃时,表面粗糙度尺。达0.21um,表面完整性优于传统的玻璃精磨时的表面;要获得较好的已加工表面质量,刀具参数和切削用量都存在一个较佳的取值范围.

关键词: 玻璃切削, 玻璃裂纹, 大刃倾角刀具, 塑性域切削

Abstract:

Functional glasses are mainly hard and brittle, and are difficult to machine because cracks and concavities are easily form on the machined surface. In order to solve this problem, a glass-cutting process by using a singlestraight tool with big inclination angle is proposed, which helps to obtain integral surface without cracks and concavities in a cutting depth at sub-millimeter level. The corresponding cutting mechanism, as well as the effects of tool parameters and cutting parameters on the surface quality, is then analyzed. Experimental results indicate that, by using the single-straight tool with big inclination angle, the roughness Ra of machined surface is less than 0. 21 um and the integrity of the surface is better than that of the surface machined by the conventional precision grinding, and that there exist suitable ranges of tool and cutting parameters for high-quality machined surface.

Key words: glass cutting, glass crack, single-straight tool with big inclination angle, ductile cutting