华南理工大学学报(自然科学版) ›› 2017, Vol. 45 ›› Issue (10): 144-150.doi: 10.3969/j.issn.1000-565X.2017.10.020

• 机械工程 • 上一篇    

面向多工序金属板料成形的混合硬化模型

陈江 陈文亮   

  1. 南京航空航天大学 机电学院,江苏 南京 210016
  • 收稿日期:2016-12-01 修回日期:2017-05-02 出版日期:2017-10-25 发布日期:2017-09-01
  • 通信作者: 陈文亮(1966-),男,教授,博士生导师,主要从事 CAD/CAM/CAE 研究. E-mail:cwle@nuaa.edu.cn
  • 作者简介:陈江(1980-),男,博士生,主要从事板料成形 CAE 技术研究. E-mail:chenjiang@nuaa.edu.cn
  • 基金资助:
    国家自然科学基金资助项目(51505218)

A Combined Hardening Model for Multi-Stage Sheet Metal Forming

CHEN Jiang CHEN Wen-liang   

  1. College of Mechanical and Electrical Engineering,Nanjing University of Aeronautics and Astronautics,Nanjing 210016,Jiangsu,China
  • Received:2016-12-01 Revised:2017-05-02 Online:2017-10-25 Published:2017-09-01
  • Contact: 陈文亮(1966-),男,教授,博士生导师,主要从事 CAD/CAM/CAE 研究. E-mail:cwle@nuaa.edu.cn
  • About author:陈江(1980-),男,博士生,主要从事板料成形 CAE 技术研究. E-mail:chenjiang@nuaa.edu.cn
  • Supported by:
    Supported by the National Natural Science Foundation of China(51505218)

摘要: 准确预测包括回弹在内的多工序金属板料成形行为意义重大,其中鲍辛格效应是影响预测精度的关键因素. 文中提出一种改进的多工序混合硬化模型,其基于 Yoshida-
Uemori( Y-U) 模型中的双屈服面模型,对每一工序采用带有不同的应变路径影响因子的非线性各向同性硬化公式计算边界面的等效背应力张量. 在一项对高强钢DP600 的循环拉伸压缩实验中,与其他材料硬化模型相比,Y-U 模型和多工序混合硬化模型都能很好地反映出鲍辛格效应,准确地计算应力应变曲线. 在多轴向的拉伸压缩实验中,多工序混合硬化模型的预测精度与 Y-U 模型相比更高. 某汽车 A 柱的多工序成形的数值模拟和实验证明,多工序混合硬化模型在多工序金属板料成形的数值模拟过程中具有更高的回弹预测精度.

关键词: 多工序, 板料成形, 混合硬化模型, 鲍辛格效应

Abstract: The accurate prediction of the multi-stage sheet metal forming including springback is of great signifi- cance for stamping industries,and the Bauschinger effect is a key factor influencing the accuracy.In this paper,an improved multi-stage combined hardening model is constructed.In the model,based on the two-yield-surface model of the Yoshida-Uemori hardening model,the equivalent back stress of the boundary surface between stages is calcu- lated for each stage by using the nonlinear isotropic hardening equations with different factors influencing strain paths.In a real tension and compression test of DP600,in comparison with other hardening models,both the Yo- shida-Uemori model and the constructed model can better reflect the Bauschinger effect and calculate the stress- strain curve more accurately.In a multi-axial tension and compression test,the constructed model is more accurate than the Yoshida-Uemori model.By the experiment and numerical simulation of the multi-stage manufacturing process of an A-pillar,it is proved that,in comparison with other constitutive models,the constructed model can achieve a higher accuracy in predicting springback in the numerical simulation of the multi-stage sheet metal for- ming.

Key words: multi-stage, sheet metal forming, combined hardening, Bauschinger effect

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