华南理工大学学报(自然科学版) ›› 2017, Vol. 45 ›› Issue (2): 84-90.doi: 10.3969/j.issn.1000-565X.2017.02.012

• 机械工程 • 上一篇    下一篇

基于响应面法的热弹流润滑效应下滚动轴承疲劳可靠性分析

金燕1,2 刘少军1   

  1. 1. 中南大学 机电工程学院//高性能复杂制造国家重点实验室,湖南 长沙 410083;2. 常州工程职业技术学院 机电与汽车工程学院,江苏 常州 213164
  • 收稿日期:2016-06-12 修回日期:2016-09-20 出版日期:2017-02-25 发布日期:2016-12-31
  • 通信作者: 金燕( 1981-) ,女,博士生,主要从事结构疲劳寿命预测与可靠性分析研究. E-mail:fatigue2016@126.com
  • 作者简介:金燕( 1981-) ,女,博士生,主要从事结构疲劳寿命预测与可靠性分析研究.
  • 基金资助:

    国防预研项目( 8130208) ; 常州工程职业技术学院科研基金资助项目( 11130100116004)

Response Surface Method-Based Fatigue Reliability Analysis of Rolling Bearing Considering Thermal Elastohydrodynamic Lubrication Effect

JIN Yan1,2 LIU Shao-jun1   

  1. 1.School of Mechanical and Electrical Engineering∥State Key Laboratory for High Performance Complex Manufacturing,Central South University,Changsha 410083,Hunan,China; 2.Institute of Mechanical and Auto Engineering,Changzhou Vocational Institute of Engineering,Changzhou 213164,Jiangsu,China
  • Received:2016-06-12 Revised:2016-09-20 Online:2017-02-25 Published:2016-12-31
  • Contact: 金燕( 1981-) ,女,博士生,主要从事结构疲劳寿命预测与可靠性分析研究. E-mail:fatigue2016@126.com
  • About author:金燕( 1981-) ,女,博士生,主要从事结构疲劳寿命预测与可靠性分析研究.
  • Supported by:
    Supported by the National Defense Pre-Research Foundation ( 8130208)

摘要: 为揭示热弹流润滑效应对滚动轴承疲劳可靠性的影响,采用一种结合二次多项式与一次二阶矩法的响应面法进行分析. 考虑弹流润滑效应对温度场的影响,将热应力映
射到滚动轴承赫兹接触区内,建立热弹流润滑效应下的滚动轴承接触应力分析模型,同时考虑热弹流润滑效应、材料属性以及疲劳强度修正系数的随机性,结合应力- 强度干涉理论,运用所提方法完成热弹流润滑效应下滚动轴承的疲劳可靠性分析. 与15 万次传统Monte Carlo 模拟结果相比,两种计算结果的失效概率之差为2. 1 × 10 - 4,相对误差为24. 4%,而文中所提方法耗时只有Monte Carlo 方法的0. 15%; 随机变量的可靠性灵敏度分析结果符合实际认识,能正确反映热弹流润滑效应对滚动轴承接触疲劳可靠性的影响.

关键词: 响应面法, 热弹流润滑, 滚动轴承, 接触疲劳, 可靠性

Abstract:

In order to reveal the effects of thermal elastohydrodynamic lubrication ( EHL) on the fatigue reliability of rolling bearings,a method combining the response surface method ( RSM) with the secondary-order polynomial as well as the first-order second moment method ( FOSM) is proposed.In the investigation,first,by considering the temperature field influenced by the EHL effect,the thermal stress is mapped into the Hertz contact zone of the rolling bearing,and a model to analyze the contact stress of rolling bearing under the action of thermal EHL is established.Then,by taking into consideration the thermal EHL effect,the material properties and the randomness of fatigue strength correction factors,the fatigue reliability analysis of rolling bearing under the action of thermal EHL is implemented based on the stress-strength interference theory.As compared with the traditional Monte Carlo method with 1. 5 × 105 simulations,the proposed method gives a difference in failure probability of 2. 1 × 10 - 4,a relative error of 24. 4% and a relative time consumption of only 0. 15%.Moreover,the sensitivity analysis results agree well with the practical cognition,which means that the proposed method correctly reflects the influence of thermal EHL effect on the contact fatigue reliability of rolling bearings.

Key words: response surface method, thermal elastohydrodynamic lubrication, rolling bearing, contact fatigue, reliability

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