华南理工大学学报(自然科学版) ›› 2015, Vol. 43 ›› Issue (6): 77-83.doi: 10.3969/j.issn.1000-565X.2015.06.012

• 机械工程 • 上一篇    下一篇

偏歪斜滚子摩擦副的接触应力分析及凸度设计

陈晓阳1 周越1 沈雪瑾1 王志坚1 张小玲2 马纯青3   

  1. 1. 上海大学 机电工程与自动化学院,上海 200072; 2. 苏州轴承厂有限公司,江苏 苏州 215000;3. 上海和锦滚子科技有限公司,上海 201611
  • 收稿日期:2014-10-29 修回日期:2015-01-04 出版日期:2015-06-25 发布日期:2015-05-04
  • 通信作者: 陈晓阳(1960-),男,教授,博士生导师,主要从事滚动轴承摩擦学及机械设计研究. E-mail: xychen@shu.edu.cn
  • 作者简介:陈晓阳(1960-),男,教授,博士生导师,主要从事滚动轴承摩擦学及机械设计研究.
  • 基金资助:

    工信部“十二五”规划项目(D50-0109-12-001);上海市教委重点创新项目(11ZZ89)

Contact Stress Analysis and Crowning Design of Friction Pair with Rollers Under Misalignment and Skewing Conditions

Chen Xiao-yang1 Zhou Yue1 Shen Xue-jin1 Wang Zhi-jian1 Zhang Xiao-ling2 Ma Chun-qing3   

  1. 1. School of Mechatronic Engineering and Automation,Shanghai University,Shanghai 200072,China; 2. Suzhou Bearing Company Co. ,Ltd. ,Suzhou 215000,Jiangsu,China; 3. Shanghai Hejin Roller Technology Co. ,Ltd. ,Shanghai 201611,China
  • Received:2014-10-29 Revised:2015-01-04 Online:2015-06-25 Published:2015-05-04
  • Contact: 陈晓阳(1960-),男,教授,博士生导师,主要从事滚动轴承摩擦学及机械设计研究. E-mail: xychen@shu.edu.cn
  • About author:陈晓阳(1960-),男,教授,博士生导师,主要从事滚动轴承摩擦学及机械设计研究.
  • Supported by:
    Supported by the Ministry of Industry and Information Technology“12th Five-Year”Plan Project (D50-0109-12-001) and Shanghai Municipal Education Commission Innovative Project(11ZZ89)

摘要: 根据静弹性接触理论,建立滚子与滚道同时存在偏斜和歪斜工况下的力学模型,并利用快速傅里叶变换(FFT)求解其弹性变形,用共轭梯度法求解接触应力. 通过分析各种工况参数对接触应力分布的影响发现:歪斜角一定时,随着偏斜角的增大,“偏斜效应”和“边缘效应”均变得更加明显;偏斜角一定时,“歪斜效应”随着歪斜角的增大而逐渐明显,且偏斜角能减弱滚子与内滚道接触产生的“边缘效应”,滚子则与外滚道接触产生更加严重的“偏斜效应”和“歪斜效应”;随着滚子长径比的增加,滚子与滚道接触副产生的“偏斜效应”和“歪斜效应”逐渐明显. 最后通过改变滚子凸度提出了一种综合考虑滚子偏、歪斜工况的凸度设计方法,以提高滚子轴承的抗偏、歪斜能力.

关键词: 滚子, 摩擦副, 偏斜, 歪斜, 接触应力, 凸度设计

Abstract: Based on the static elastic-contact theory,a model to describe the mechanical contact between the roller and the race is established under misalignment and skewing conditions,and the fast Fourier transform (FFT) and the conjugate gradient method are employed to obtain the elastic deformation and the contact stress,respectively.Then,the influences of different parameters on the contact stress distribution are analyzed. The results show that (1) at a constant skewing angle,both the misaligned load effect and the edge effect remarkably improve with the increase of the misalignment angle; (2) at a constant misaligned angle,the skewing phenomenon becomes more obvious with the increase of the skewing angle,and the misalignment angle helps to weaken the edge effect caused by the contact between the roller and the inner race,while the misaligned load effect and the skewing phenomenon both become worse when the roller is contacted with the outer race; and (3) with the increase of the length-to-dia-meter ratio,both the misaligned load effect and the skewing phenomenon become more obvious. In addition,a crowning design method considering both the misalignment and the skewing of the roller is presented to improve the anti-misalignment and anti-skewing ability of roller bearings.

Key words: roller, friction pair, misalignment, skewing, contact stress, crowning design

中图分类号: