华南理工大学学报(自然科学版) ›› 2022, Vol. 50 ›› Issue (2): 58-66,83.doi: 10.12141/j.issn.1000-565X.210119

所属专题: 2022年机械工程

• 机械工程 • 上一篇    下一篇

多锥构型摩擦副同步过程影响因素分析

王延忠 窦德龙 张震 于祥云 孟祥文   

  1. 北京航空航天大学 机械工程及自动化学院,北京 100191
  • 收稿日期:2021-03-08 修回日期:2021-06-24 出版日期:2022-02-25 发布日期:2022-02-01
  • 通信作者: 窦德龙(1993-),男,博士生,主要从事机械摩擦、磨损及润滑研究。 E-mail:doudl_buaa@163.com
  • 作者简介:王延忠(1963-),男,博士,教授,主要从事机械传动系统设计与加工研究。
  • 基金资助:
    国防基础科研计划项目(JCKY2021601B006)

Analysis of Effect Factors in the Synchronization Process of Multi-cone Friction Pair

WANG Yanzhong DOU Delong ZHANG Zhen YU Xiangyun MENG Xiangwen   

  1. School of Mechanical Engineering and Automation,Beihang University,Beijing 100191,China
  • Received:2021-03-08 Revised:2021-06-24 Online:2022-02-25 Published:2022-02-01
  • Contact: 窦德龙(1993-),男,博士生,主要从事机械摩擦、磨损及润滑研究。 E-mail:doudl_buaa@163.com
  • About author:王延忠(1963-),男,博士,教授,主要从事机械传动系统设计与加工研究。

摘要: 基于润滑力学和微凸体摩擦原理,建立了多锥构型摩擦副同步过程的数学模型并进行数值求解,分析了多锥构型摩擦副同步过程中主从动片初始相对转速、油膜厚度、油膜承载力、微凸峰承载力、黏性剪切转矩、粗糙摩擦转矩等随同步时间的变化规律。利用所建模型研究了锥角、摩擦锥面数量、表面粗糙度、初始相对转速和加载压力等因素对同步过程的影响规律。结果表明:多锥构型摩擦副具有明显的楔形自增力效应,较小的轴向加载力可提供很大的锥面接触力;减小锥角、增加摩擦锥面数量、增大表面粗糙度和轴向加载压力均可提高同步转矩,缩短同步时间;同步时间与初始相对转速大致呈线性关系。

关键词: 多锥构型摩擦副, 动态接合特性, 自增力效应, 影响因素

Abstract: Based on the lubrication mechanics and the friction principle of asperity, a mathematical model describing the synchronization process of multi-cone friction pair is established and numerically solved. Then, the change laws of the relative speed of the driving and driven plates, the thickness of the oil film, the bearing capacity of the oil film, the bearing capacity of the micro peak, the viscous shear torque, the rough friction torque, etc., with the synchronization time during the synchronization process, are analyzed. Moreover, the effects of such factors as the cone angle, the number of friction cones, the surface roughness, the initial relative speed and the loading pressure on the synchronization process are investigated based on the established mathematical model. The results show that (1) the multi-cone friction pair has an obvious wedge-shaped self-energizing effect and can provide large cone contact pressure with small axial loading force| (2) the synchronous torque can be increased and the synchronization time can be shortened by reducing the cone angle and by increasing the number of friction cones, the surface roughness and the axial loading force| and (3) the synchronization time is roughly linear to the initial relative speed.

Key words: multi-cone friction pair, dynamic engagement characteristics, self-energizing effect, effect factor

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