华南理工大学学报(自然科学版) ›› 2014, Vol. 42 ›› Issue (7): 86-90,103.doi: 10.3969/j.issn.1000-565X.2014.07.014

• 机械工程 • 上一篇    下一篇

基于激光扫描共焦显微技术的刀具刃口精密测量

宋树权1,左敦稳1,赵世田2   

  1. 1.南京航空航天大学 机电学院,江苏 南京 210016; 2.盐城工学院 机械学院,江苏 盐城 224051
  • 收稿日期:2014-04-02 修回日期:2014-04-11 出版日期:2014-07-25 发布日期:2014-06-01
  • 通信作者: 宋树权(1981-),男,博士生,讲师,主要从事刀具刃口表征及优化技术研究. E-mail:yoyoxo1981@163.com
  • 作者简介:宋树权(1981-),男,博士生,讲师,主要从事刀具刃口表征及优化技术研究.
  • 基金资助:

    国家自然科学基金资助项目( 51305379) ; 江苏省普通高校研究生科研创新计划资助项目( CXLX13_143)

Precision Measurement of Cutting Edge Based on Laser Scanning Confocal Microscopy

Song Shu-quan1 Zuo Dun-wen1 Zhao Shi-tian2   

  1. 1.College of Mechanical and Electrical Engineering,Nanjing University of Aeronautics and Astronautics,Nanjing 210016,Jiangsu,China; 2.College of Mechanical Engineering,Yancheng Institute of Technology,Yancheng 224051,Jiangsu,China
  • Received:2014-04-02 Revised:2014-04-11 Online:2014-07-25 Published:2014-06-01
  • Contact: 宋树权(1981-),男,博士生,讲师,主要从事刀具刃口表征及优化技术研究. E-mail:yoyoxo1981@163.com
  • About author:宋树权(1981-),男,博士生,讲师,主要从事刀具刃口表征及优化技术研究.
  • Supported by:

    国家自然科学基金资助项目( 51305379) ; 江苏省普通高校研究生科研创新计划资助项目( CXLX13_143)

摘要: 为表征刀具刃口结构,提出了一种刃口精密测量和数据处理方法. 采用激光扫描共焦显微镜对刀具刃口进行精密测量,通过数据后处理拟合刃口圆弧半径. 研究结果表明: 测量采用的角度块倾角会对刃口测量范围及刃口不对称度判定产生影响,应根据刀具结构参数合理选择,对于TPMT16T304 刀具选择倾角为50. 5°的角度块时测量效果较好;数据平滑可以有效去除测量噪声,提高数据处理效率和测量精度; 刀具刃口最小二乘拟合结果与扫描电镜法测量值及标称值较吻合,标准不确定度优于0. 084 μm. 以上结果说明,基于激光扫描共焦显微技术的刀具刃口测量方法简便、测量精度高且不破坏刀具.

关键词: 精密测量, 激光扫描共焦显微技术, 刀具刃口半径, 最小二乘拟合, 不确定度

Abstract:

In order to represent cutting edge,a method for precision measurement and data processing is proposed,In the method,the laser scanning confocal microscope ( LSCM) is employed to measure the cutting edge in a preciseway,and then the cutting edge radius is fit through data post-processing.The results show that ( 1) the bankangle of angular gage block can affect the range of measurement and the judgment of asymmetry,which should bereasonably chosen according to the structural parameters of cutting tool; ( 2) as for TPMT16T304,the measurementeffect is better at the bank angle of 50.5°; ( 3) data smoothing can effectively remove the measurement noise,andthus improve processing efficiency and measurement accuracy; and ( 4) the least square fitting result is consistentwith the measurement value obtained by means of SEM and the nominal value,and the uncertainty of criterion issuperior to 0.084 μm.The results mentioned above indicate that the proposed method is easy to operate and moreprecise in measurement.Furthermore,it does not damage cutting tools.

Key words: precision measurement, laser scanning confocal microscopy, cutting edge radius, least square fitting, uncertainty

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