华南理工大学学报(自然科学版) ›› 2007, Vol. 35 ›› Issue (3): 22-27.

• 机械工程 • 上一篇    下一篇

选区激光熔化快速成型过程分析

吴伟辉 杨永强 来克娴   

  1. 华南理工大学 机械工程学院,广东 广州 510640
  • 收稿日期:2006-02-20 出版日期:2007-03-25 发布日期:2007-03-25
  • 通信作者: 吴伟辉(1979-),男,博士生,主要从事材料激光成型及合成研究. E-mail:wuweihui_068@163.com
  • 作者简介:吴伟辉(1979-),男,博士生,主要从事材料激光成型及合成研究.
  • 基金资助:

    广东省科技攻关项目(2004A10403004 )

Process Analysis of Rapid Prototyping with Selective Laser MeIting

Wu Wei-hui  Yang Yong-qiang  Lai Ke-xian   

  1. School of Mechanical Engineering , South China Univ. of Tech. , Guangzhou 510640 , Guangdong , China
  • Received:2006-02-20 Online:2007-03-25 Published:2007-03-25
  • Contact: 吴伟辉(1979-),男,博士生,主要从事材料激光成型及合成研究. E-mail:wuweihui_068@163.com
  • About author:吴伟辉(1979-),男,博士生,主要从事材料激光成型及合成研究.
  • Supported by:

    广东省科技攻关项目(2004A10403004 )

摘要: 分析了选区激光熔化的成型过程及成型机理,归纳了该工艺的技术特征,推导了温升与加工参数间的解析关系式,并据此优化了选区激光熔化快速成型的工艺.采用Cu-P合金对成型工艺进行了实验验证,分析了扫描速度及激光功率对成型质量的影响,探讨了球化的成因Â消除方法.结果表明,通过合理配直扫描速度、扫描间距、激光功率等加工参敛,可以直接成型具有高致密性的金属零件.

关键词: 选区激光熔化, 快速成型, 金属零件, 成型过程

Abstract:

The process and mechanism of a rapid prototyping method , namely , selective laser melting , were ana-lyzed.The characteristics of this method were then summed up and a mathematical expression was deduced to describe the relationship between the temperature rise and the processing parameters. Moreover , the proposed ex-pression was used to optimize the rapid prototyping process. Experiments were finally conducted to verify the proto-typing process with Cu-P alloy as the material , by which the influences of the scanning speed and the laser power on the molding quality , the reasons for metal balling and the methods to avoid balling were discussed. The results indicate that , by reasonably adjusting the processing parameters , such as the scanning speed , the scanning space and the laser power , metal parts with high density can be directly fabricated.

Key words: selective laser melting, rapid prototyping, metal part, prototyping process