华南理工大学学报(自然科学版) ›› 2020, Vol. 48 ›› Issue (8): 139-144.doi: 10.12141/j.issn.1000-565X.190858

• 机械工程 • 上一篇    

插值 Loop 曲面细分算法在堆焊自由曲面重建中的应用

洪波 李鹏 吴宏宝 陈实   

  1. 湘潭大学 机械工程学院∥焊接机器人与应用技术湖南省重点实验室,湖南 湘潭 411105
  • 收稿日期:2019-11-25 修回日期:2020-03-13 出版日期:2020-08-25 发布日期:2020-08-01
  • 通信作者: 洪波(1960-),男,教授,主要从事焊接机器人和自动化、焊接工艺及装备研究。 E-mail:hongbo@xtu.edu.cn
  • 作者简介:洪波(1960-),男,教授,主要从事焊接机器人和自动化、焊接工艺及装备研究。
  • 基金资助:
    国家自然科学基金资助项目 (51575468)

Application of Interpolation Loop Surface Subdivision Algorithm in Free Surface Reconstruction of Surfacing

HONG Bo LI Peng WU Hongbao CHEN Shi   

  1. School of Mechanical Engineering//Key Laboratory of Welding Robot and Application Technology of Hunan Province,Xiangtan University,Xiangtan 411105,Hunan,China
  • Received:2019-11-25 Revised:2020-03-13 Online:2020-08-25 Published:2020-08-01
  • Contact: 洪波(1960-),男,教授,主要从事焊接机器人和自动化、焊接工艺及装备研究。 E-mail:hongbo@xtu.edu.cn
  • About author:洪波(1960-),男,教授,主要从事焊接机器人和自动化、焊接工艺及装备研究。
  • Supported by:
    Supported by the National Natural Science Foundation of China (51575468)

摘要: 针对堆焊自由曲面焊缝形貌不规则致使焊缝识别精度低、自动焊接困难的问题,提出了一种利用插值 Loop 曲面细分算法对旋转电弧传感器采集的堆焊焊缝三维形貌数据进行曲面重建的方法。首先,采用格拉布斯 (Grubbs) 检验算法对异常采样点进行滤波处理,得到质量较高的形貌数据; 然后,采用局部最优 Delaunay 算法对形貌数据进行初始三角网格剖分; 最后,利用插值 Loop 曲面细分算法对初始三角网格进行曲面细分,实现焊缝三维形貌重建。结果表明,此方法的曲面重建效果良好,降低了初始三角网格剖分的误差,实用性强。

关键词: 堆焊自由曲面, 旋转电弧传感器, 曲面细分, 曲面重建, 焊缝识别

Abstract: In order to solve the problems of low weld seam recognition accuracy and difficult automatic welding caused by the irregular shape of the weld seam of the surfacing free-form surface,a surface reconstruction method using the interpolation Loop surface subdivision algorithm for the three-dimensional morphological data of the surfa-cing welds collected by the rotating arc sensor was proposed. Firstly,high-quality topography data was obtained by using the Grubbs test algorithm to filter the abnormal sampling points. Then,initial triangle meshing on topography data was carried out by using local optimal Delaunay algorithm. Finally,interpolation Loop tessellation algorithm was used to tessellate the initial triangle mesh in order to rebuild the three-dimensional appearance of weld.Research result indicates that this method has good surface reconstruction effect and can reduce the error of the initial triangle meshing.Thus it has high usability.

Key words: free-form surfacing, rotating arc sensor, surface subdivision, surface reconstruction, welding seam recognition