华南理工大学学报(自然科学版) ›› 2020, Vol. 48 ›› Issue (1): 19-24.doi: 10.12141/j.issn.1000-565X.190361

• 机械工程 • 上一篇    下一篇

T 型挤出模具平衡流道的设计

麻向军   

  1. 华南理工大学 聚合物成型加工工程教育部重点实验室∥聚合物新型成型装备国家工程研究中心,广东 广州 510640
  • 收稿日期:2019-06-20 修回日期:2019-09-03 出版日期:2020-01-25 发布日期:2019-12-01
  • 通信作者: 麻向军 (1966-) ,男,博士,副教授,主要从事材料成型过程的数值模拟研究。 E-mail:xjma@scut.edu.cn
  • 作者简介:麻向军 (1966-) ,男,博士,副教授,主要从事材料成型过程的数值模拟研究。
  • 基金资助:
    国家自然科学基金重点项目 ( 51435005) ; 2017 年智能制造综合标准化与新模式应用项目

Design of Balance Flow Channel in T-type Extrusion Dies

MA Xiangjun   

  1. The Key Laboratory of Polymer Processing Engineering of the Ministry of Education ∥ National Engineering Research Center of Novel Equipment for Polymer Processing,South China University of Technology,Guangzhou 510640,Guangdong,China
  • Received:2019-06-20 Revised:2019-09-03 Online:2020-01-25 Published:2019-12-01
  • Contact: 麻向军 (1966-) ,男,博士,副教授,主要从事材料成型过程的数值模拟研究。 E-mail:xjma@scut.edu.cn
  • About author:麻向军 (1966-) ,男,博士,副教授,主要从事材料成型过程的数值模拟研究。
  • Supported by:
    Supported by the Key Program of the National Natural Science Foundation of China ( 51435005)

摘要: T 型挤出模具是一种广泛使用的平缝型模具。为提高熔体出口流率沿模具宽度 方向的均匀性,采用现有设计方法设计流道时,通常采用增加歧管半径或减小阻流区厚 度的方法,前者使熔体停留时间增加,后者使挤出压力急剧增加,工程中还需要采用其 他措施才能满足使用要求。为此,文中提出采用厚度不同的两个阻流区,在满足熔体出 口流率沿模具宽度方向均匀的条件下,利用流变学理论推导了两个阻流区的分界形状曲 线; 并将该方法与传统的 T 型模具设计方法进行了对比。结果表明: 采用该设计方法, 通过对歧管半径和两个阻流区厚度及其分界形状曲线的设计,能够显著降低熔体的停留 时间,而其挤出压力能够根据工艺需求进行调整,可用于指导 T 型模具流道的设计。

关键词: T 型模具, 熔体出口流率, 歧管半径, 阻流区厚度, 分界形状曲线, 流变学

Abstract: T-type extrusion dies is a kind of widely-used slot die. According to the present design method for flow channel in die,increasing the radius of the manifold or reducing the thickness of the choke zone was generally a- dopted to improve the uniformity of the melt exit flow rate along die width direction. However,increasing the radi- us of manifold increases the residence time of the melt in die,and reducing the thickness of choke zone causes a sharp increase of extrusion pressure,so other measures are demanded to meet requirement in practice. Two choke zones with different thicknesses were adopted to solve the problem. Under the precondition that the melt exit flow rate is uniform along the die width direction,the demarcation carve between the two choke zones were deduced based on rheology. In addition,the traditional T-type dies designing method was compared with the method pro- posed. The results show that the residence time of the melt can be significantly reduced by using the proposed de- sign method and the flow channel designed through proper selection of radius of manifold,the thickness of the two choke zones and demarcation curve between the two choke zones. ,and the extrusion pressure can be adjusted ac- cording to the processing requirements. Therefore,the proposed design method can be used to guild the design of flow channel in T-type dies.

Key words: T-type die, melt exit flow rate, radius of manifold, thickness of choke zone, demarcation curve, rheology