华南理工大学学报(自然科学版) ›› 2017, Vol. 45 ›› Issue (5): 9-15.doi: 10.3969/j.issn.1000-565X.2017.05.002

• 机械工程 • 上一篇    下一篇

转印式pL 级液体分配方法的性能分析与实验

张勤1 吴锐奇1 青山尚之2   

  1. 1. 华南理工大学 机械与汽车工程学院,广东 广州 510640; 2. 电气通信大学 机械工程与智能系统系,日本 东京 182-8585
  • 收稿日期:2016-09-12 修回日期:2016-11-18 出版日期:2017-05-25 发布日期:2017-04-01
  • 通信作者: 张勤( 1964-) ,女,博士,教授,硕士生导师,主要从事微机电系统开发及其应用研究. E-mail:zhangqin@scut.edu.cn
  • 作者简介:张勤( 1964-) ,女,博士,教授,硕士生导师,主要从事微机电系统开发及其应用研究.
  • 基金资助:
    国家自然科学基金资助项目( 51675187) ; 广东省科技计划项目( 2013B051000013) ; 广州市科技计划项目( 201510010269)

Performance Analysis and Experiment Investigation of Transfer Printing pL-Class Fluid Distribution Approach

ZHANG Qin1 WU Rui-qi1 AOYAMA Hisayuki2   

  1. 1.School of Mechanical and Automotive Engineering,South China University of Technology,Guangzhou 510640,Guangdong,China; 2.Department of Mechanical Engineering and Intelligent Systems,University of Electro-Communications,Tokyo 182-8585,Japan
  • Received:2016-09-12 Revised:2016-11-18 Online:2017-05-25 Published:2017-04-01
  • Contact: 张勤( 1964-) ,女,博士,教授,硕士生导师,主要从事微机电系统开发及其应用研究. E-mail:zhangqin@scut.edu.cn
  • About author:张勤( 1964-) ,女,博士,教授,硕士生导师,主要从事微机电系统开发及其应用研究.
  • Supported by:
    Supported by the National Natural Science Foundation of China( 51675187) and the Science and Technology Planning Project of Guangdong Province( 2013B051000013)

摘要: 高黏度液体的pL 级微量分配和狭小空间内的点样是微量液体分配的难点,针对这个问题,文中从机理上分析了影响转印式pL 级点样性能的因素,通过实验研究了液体
黏度、移液针的移动速度、停留时间、液窝对点样性能的影响,实现了高黏度( 5、30 Pa·s)的pL 级液体分配和窄缝内( 0. 5mm × 20mm) 的微量点样. 研究结果表明: 低速点样时,液体分配量随着液体黏度的增加呈增加趋势,且受移液针停留时间的影响较小; 高速点样时,液体黏度对液体分配量的影响较小,但移液针的停留时间对点样量有较大的影响; 通过合理匹配参数,转印式液滴分配方法可以有效地抑制液窝的生成,减小随机因素的影响,实现高黏度液体的高准确性、高一致性pL 级超微量点样和狭小空间内的封装点样.

关键词: pL 级微量点样, 性能分析, 点样速度, 流体黏度, 停留时间, 窄缝点样

Abstract: In order to overcome the difficulty in the picoliter ( pL ) -class trace distribution and the dispensing in narrow spaces of high-viscosity fluid,the factors affecting the pL-class dispensing performance of transfer printing were theoretically analyzed,and some experiments were carried out to explore the influences of fluid viscosity,dispensing velocity,liquid transfer needle s holding time and fluid concave on dispensing performance.Finally,pLclass dispensing of high-viscosity ( 5Pa·s and 30Pa·s) fluid in narrow seam ( 0. 5mm × 20mm) was implemented.The results show that,at low dispensing velocity,the dispensing volume increases as fluid viscosity increases but keeps almost unchanged with the holding time of liquid transfer needle,while the contrary occurs at high dispensing velocity; and that the transfer printing liquid distribution method can effectively inhibit the formation of fluid concave and reduce random factors-induced impact with well-matched dispensing parameters.Thus,the pL-class dispensing and packing in a narrow seam of high-viscosity fluid can be successfully implemented with high accuracy and good repetitiveness.

Key words: pL-class trace dispensing, performance analysis, dispensing velocity, fluid viscosity, holding time, dispensing in narrow seam

中图分类号: