华南理工大学学报(自然科学版) ›› 2009, Vol. 37 ›› Issue (8): 71-75.

• 机械工程 • 上一篇    下一篇

激光深熔焊接下临界功率密度的确定

伍强 杨永强 徐兰英   

  1. 华南理工大学 机械与汽车工程学院, 广东 广州 510640
  • 收稿日期:2008-11-25 修回日期:2009-02-26 出版日期:2009-08-25 发布日期:2009-08-25
  • 通信作者: 伍强(1967-),男,博士后,广东技术师范学院机电学院讲师,主要从事激光加工技术的研究 E-mail:510635wuqiang@163.com
  • 作者简介:伍强(1967-),男,博士后,广东技术师范学院机电学院讲师,主要从事激光加工技术的研究
  • 基金资助:

    中国博士后基金资助项目(20090450865)

Determination of Critical Power Density of Laser Deep-Penetration Welding

Wu Qiang  Yang Yong-qiang  Xu Lan-ying   

  1. School of Mechanical and Automotive Engineering, South China University of Technology, Guangzhou 510640, Guangdong, China
  • Received:2008-11-25 Revised:2009-02-26 Online:2009-08-25 Published:2009-08-25
  • Contact: 伍强(1967-),男,博士后,广东技术师范学院机电学院讲师,主要从事激光加工技术的研究 E-mail:510635wuqiang@163.com
  • About author:伍强(1967-),男,博士后,广东技术师范学院机电学院讲师,主要从事激光加工技术的研究
  • Supported by:

    中国博士后基金资助项目(20090450865)

摘要: 基于准稳态传热控制模型,推导了激光焊接热传导问题的有限差分方程;以热物性参数(比热容)替代相变潜热确定了热传导焊接的临界温度值,利用自编的Matlab程序对有限差分方程进行求解,数值模拟了焊件的温度场.当材料表面刚好出现气化时,激光焊接处于热传导焊与深熔焊之间的临界状态,此时,模拟的激光功率密度就是特定焊接速度下激光深熔焊接的下临界功率密度,可以用激光焊接的热传导模型进行模拟.文中以高强度镀锌钢为对象,模拟了不同焊接速度下的下临界功率密度,发现模拟结果与实测结果误差在5%以内.

关键词: 激光焊接, 数值模拟, 下临界功率密度

Abstract:

:Based on the quasi-stable state heat-transfer control model, a finite difference equation of thermal conduction in laser welding is deduced. Then, the critical temperature of thermal-conduction welding is determined by substituting the thermophysieal parameter (specific heat capacity) for the phase-changing latent heat. Thus, the finite difference equation can be solved with Matlab software, and the temperature field of the weldment is numerically simulated. When the vaporization appears on the material surface, the laser welding is in the critical condition between thermal-conduction welding and deep-penetration welding, and the simulated laser power density equates with the lower critical power density of laser deep-penetration welding at a given welding speed. The lower critical power density of zinc-coated high-strength steel is finally simulated at different welding speeds, and the error between the simulated results and the tested ones is kept below 5%.

Key words: laser weiding, numerical simulation, lower critical power density