华南理工大学学报(自然科学版) ›› 2005, Vol. 33 ›› Issue (7): 56-60.

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逆变电阻点焊电源焊接电流与电压的测量技术

曹彪 黄增好 曾敏   

  1. 华南理工大学 机械工程学院,广东 广州 510640
  • 收稿日期:2004-09-02 出版日期:2005-07-25 发布日期:2005-07-25
  • 通信作者: 曹彪(1963-),男,副教授,博士,主要从事焊接电源及其智能控制研究 E-mail:mebcao@scut.edu.cn
  • 作者简介:曹彪(1963-),男,副教授,博士,主要从事焊接电源及其智能控制研究
  • 基金资助:

    教育部留学回国人员基金资助项目

Measurement of W elding Current and Voltage for Resistance Spot Welding Inverter

Cao Biao  Huang Zeng-hao  Zeng Min   

  1. College of Mechanical Engineering,South China Univ.of Tech.,Guangzhou 510640,Guangdong,China
  • Received:2004-09-02 Online:2005-07-25 Published:2005-07-25
  • Contact: 曹彪(1963-),男,副教授,博士,主要从事焊接电源及其智能控制研究 E-mail:mebcao@scut.edu.cn
  • About author:曹彪(1963-),男,副教授,博士,主要从事焊接电源及其智能控制研究
  • Supported by:

    教育部留学回国人员基金资助项目

摘要: 焊接电流与电压的准确测量对精密控制逆变电阻点焊电源和保证焊接质量至关重要.文中在分析各种大电流测量方法的基础上,采用罗氏线圈外积分测量方式对逆变电阻点焊的焊接直流大电流进行测量.对实测结果的分析和基于Matlab的建模仿真表明,该测量方式可以准确地获得焊接直流大电流信号.文中还分析了不同电流设定和各种负载条件下的焊接电流与电压的实测波形,结果表明焊接电流是稍带脉动的直流,而焊接电压是明显脉动的,反映了电流与电压的动态信息.

关键词: 逆变电源, 电阻点焊, 焊接电流, 焊接电压

Abstract:

The accurate measurement of welding current and voltage is very important to the exact control of resistance spot welding inverter and welding quality.In this paper.the typical measuring methods for large currents are introduced,and the Rogoswki outer-integral measurement is adopted to obtain the large welding current of resistan ce spot welding in-verter.This method is proved feasible by the an alysis of experime ntal results and the model simulation via Matlab.More-over.the welding current and voltage waveforms under diferent current setting an d diferent welding load conditions are analyzed.with the results showing that the welding current is a kind of direct current with slight pulses,while the weld-ing voltage is evidently pulsed.Thus,the dynamic information of the welding current an d voltage is obtained .

Key words: inverter, resistance spo t welding, welding current, welding voltage