华南理工大学学报(自然科学版) ›› 2003, Vol. 31 ›› Issue (10): 20-23.

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倒角刀刃切削过程中切削力的有限元法预测

邓文君 夏 伟 张卫文 李元元 周照耀   

  1. 华南理工大学 机械工程学院‚广东 广州510640
  • 出版日期:2003-10-20 发布日期:2022-05-26
  • 作者简介:邓文君(1978-)‚男‚博士生‚主要从事 CAE和先进制造技术的研究.
  • 基金资助:
    国家自然科学基金资助项目(50075026);广东 省自然科学基金资助项目(950168)

Prediction of the Cutting Force of Chamfered Cutting Edge During the Cutting Process Using Finite Element Method

Deng Wen-jun Xia Wei Zhang We-i wen Li Y uan-yuan Zhou Zhao-yao   

  1. College of Mechanical Engineering‚South China Univ.of Tech.‚Guangzhou510640‚China
  • Online:2003-10-20 Published:2022-05-26

摘要: 提出了一个预测倒角刀刃切削过程中切削力大小的有限元分析模型.综合考虑 了切削加工过程中大应变、大应变速率和高温对工件材料属性的影响‚将工件材料的流动 应力看成是应变、应变速率和温度的函数.模拟过程从刀具切入工件开始‚到切削力达稳 态为止.切屑的分离通过商业有限元分析软件 Marc 中的自适应网格重划分功能实现.采 用不同切削条件下切削力的测量结果对有限元分析结果进行验证‚发现二者具有较好的 一致性.文中最后还分析了刀刃的几何参数对切削力的影响.

关键词: 金属切削, 有限元法, 切削力

Abstract: A finite element model was presented to predict the cutting force of chamfered cutting edge during the cutting process.The flow stress of the workpiece was taken as a function of strain‚strain-rate and temperature in order to take into account the effect of large strain‚strain-rate and elevated-temperature on material properties.The cutting process was simulated from the initial to the steady-state of cutting force.Chip separation was achieved by the function of the adaptive remeshing founded in commercial finite element code Marc.The proposed finite element model was verified experimentally for a range of cutting conditions and gave significantly better prediction of cutting forces.The effect of geometry parameters of the chamfered cutting edge on the cutting forces was also discussed.

Key words: metal cutting, finite element method, cutting force

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