机械工程

三维表面微观形貌建模与微通道流动特性仿真

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  • 华南理工大学 机械与汽车工程学院∥表面功能结构先进制造广东普通高校重点实验室,广东 广州 510640
王清辉(1972-) ,男,教授,博士生导师,主要从事机械制造及自动化研究.

收稿日期: 2010-07-29

  修回日期: 2011-01-04

  网络出版日期: 2011-05-06

基金资助

国家自然科学基金资助项目( 50975092, 50805052) ; 广东省自然科学基金资助项目( 9151030101000007) ; 华南理工大学中央高校基本科研业务费专项基金资助项目( 2009ZZ0041)

Microtopographic Modeling of Three-Dimension Surfaces and Simulation of Flow Characteristics of Fluid in Microchannels

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  • School of Mechanical and Automotive Engineering∥Key Laboratory of Surface Functional Structure Manufacturing of Guangdong Higher Education Institutes,South China University of Technology,Guangzhou 510640,Guangdong,China
王清辉(1972-) ,男,教授,博士生导师,主要从事机械制造及自动化研究.

Received date: 2010-07-29

  Revised date: 2011-01-04

  Online published: 2011-05-06

Supported by

国家自然科学基金资助项目( 50975092, 50805052) ; 广东省自然科学基金资助项目( 9151030101000007) ; 华南理工大学中央高校基本科研业务费专项基金资助项目( 2009ZZ0041)

摘要

针对金属表面功能结构的多尺度数字化设计问题,基于机械加工表面微观形貌中存在的自仿射分形特性,探索了将Weierstrass-Mandelbrot 分形与三维参数曲面相合成的数学方法.该方法能够将表面功能结构的微观粗糙形貌与宏观模型相集成,从而有效支持表面功能结构的多尺度形貌建模. 以犁削成形的V 型毛细微通道的微流体特性为仿真研究对象,建立了具有多尺度形貌特征的三维实体模型,同时分析了雷诺数、表面高度尺度系数和分形维数等对该微通道流动特性的影响,发现: 阻力系数随雷诺数的增大而减小,随表面高度尺度系数的增大而增大,粗糙表面产生的漩涡对流体的影响不能忽视,且随粗糙度的增加越来越突出; 根据Weierstrass-Mandelbrot 函数构造的表面形貌分形维数的增加将导致通道阻力系数的减小.

本文引用格式

王清辉 郑旭 潘敏强 李静蓉 . 三维表面微观形貌建模与微通道流动特性仿真[J]. 华南理工大学学报(自然科学版), 2011 , 39(6) : 1 -6 . DOI: 10.3969/j.issn.1000-565X.2011.06.001

Abstract

In order to implement the multiscale digital design of metal functional surface structures,a mathematical method combining the Weierstrass-Mandelbrot fractal geometry and the three-dimension parametric surface is developed based on the self-affine fractal characteristics of the microtopography of machined metal surfaces. With this method,the coarse microtopography of three-dimension structures can be well integrated with macroscopic models,so that a multiscale microtopographic model of functional surface structures can be established. For experimental investigation,a multiscale 3D solid model is created to simulate the flow characteristics of fluid in a ploughed Vshaped microchannel,and the influences of the Reynolds number,the surface height scale coefficient and the fractal dimension on the flow characteristics are analyzed. The results show that ( 1) the frictional resistance coefficient decreases with the increase in the Reynolds number,but increases with the surface height scale coefficient; ( 2) the influence of the fluid vortex due to surface roughness,which becomes significant with the roughness increase,is non-neglectable; and ( 3) the frictional resistance coefficient of microchannels decreases with the increase of the Weierstrass-Mandelbrot fractal dimension.

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