收稿日期: 2009-12-16
修回日期: 2010-02-21
网络出版日期: 2010-08-25
基金资助
国家自然科学基金资助项目(50675103);江苏省高校自然科学研究计划项目(08KJB460007);“十一五”国防科技工业技术基础科研项目
Process and Key Technologies of NC Electrochemical Machining of Integral Impeller via Fractional-Step Method
Received date: 2009-12-16
Revised date: 2010-02-21
Online published: 2010-08-25
Supported by
国家自然科学基金资助项目(50675103);江苏省高校自然科学研究计划项目(08KJB460007);“十一五”国防科技工业技术基础科研项目
王福元 徐家文 . 整体叶轮分步法数控电解加工工艺与关键技术[J]. 华南理工大学学报(自然科学版), 2010 , 38(8) : 72 -77 . DOI: 10.3969/j.issn.1000-565X.2010.08.014
In order to solve the problems existing in the machining of the aeroengine's integral impeller, an improved electrochemical machining process, namely, the fractional-step method, is presented based on the one-step method. In the investigation, first, a fractional-step machining process of the blade is proposed. Then, the machining data of the blade are extracted via the section-cutting method. Moreover, with the help of a specific software for the electrochemical machining of the integral impeller, the processing region of different procedures are reasonably divided and the machining path is planned. Thus, the motion path of tool cathode and the displacements of the axes can be calculated, and the corresponding NC machining program can be generated. Finally, some machining tests are conducted to verify the feasibility of the proposed method. The results show that the proposed method effectively solves the key problems existing in the blade machining of the integral impeller and that it improves the sha- ping accuracy and shortens the preparation time.
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