机械工程

液压脉振注射成型过程能耗分析

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  • 1.华南理工大学 聚合物新型成型装备国家工程研究中心, 广东 广州 510640; 2.华南理工大学 聚合物成型加工工程教育部重点实验室, 广东 广州 510640
赵晓强(1975-),男,博士生,工程师,主要从事聚合物成型加工新理论与新装备研究.

收稿日期: 2009-04-07

  修回日期: 2009-05-21

  网络出版日期: 2010-02-25

基金资助

国家自然科学基金资助项目(10872071)

Energy Consumption Analysis of Injection Molding Process with Hydraulic Pulsation

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  • 1. National Engineering Research Center of Novel Equipment for Polymer Processing, South China University of Technology, Guangzhou 510640, Guangdong, China; 2. Key Laboratory of Polymer Processing Engineering of the Ministry of China, South China University of Technology, Guangzhou 510640, Guangdong, China
赵晓强(1975-),男,博士生,工程师,主要从事聚合物成型加工新理论与新装备研究.

Received date: 2009-04-07

  Revised date: 2009-05-21

  Online published: 2010-02-25

Supported by

国家自然科学基金资助项目(10872071)

摘要

为降低液压脉振注射成型过程的总体能耗,文中对成型过程中螺杆轴向振动对熔体注射充模各阶段能耗的影响进行了研究,建立了振动力场作用下熔体流经圆管形流道的数学模型,推导出了相应的能耗表达式;并讨论了螺杆轴向振动振幅对注射成型总体能耗的影响.理论分析和实验结果表明:振动力场的引入使得注射过程总体能耗减小;螺杆轴向振动振幅在一定范围内变化时,能耗随振幅的增加而减小,振幅存在一个使得能耗最小的最佳值.

本文引用格式

赵晓强 瞿金平 王权 . 液压脉振注射成型过程能耗分析[J]. 华南理工大学学报(自然科学版), 2010 , 38(2) : 39 -43 . DOI: 10.3969/j.issn.1000-565X.2010.02.008

Abstract

In order to reduce the overall energy consumption of the injection molding process with hydraulic pulsation, the effect of axial vibration of screw on the energy consumption of each stage in the molding process is investigated. Then, a mathematical model is established to describe the melted plastic crossing through the pipe runner, and the corresponding energy consumption formula is deduced. Moreover, the influence of axial vibration amplitude of screw on the overall energy consumption is analyzed. Theoretical analysis and experimental results show that ( 1 ) the overall energy consumption of the injection molding process decreases due to the introduction of vibration force field; (2) the energy consumption decreases with the increase in axial vibration amplitude in a certain range; and (3) there is an optimal amplitude corresponding to the lowest energy-consumption.

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