收稿日期: 2024-03-13
网络出版日期: 2024-04-25
基金资助
国家自然科学基金资助项目(12272137)
Calculation of Fatigue Life of Rubber Vibration Isolators Under Random Vibration Loads
Received date: 2024-03-13
Online published: 2024-04-25
Supported by
the National Natural Science Foundation of China(12272137)
为探寻有效的随机振动下橡胶隔振器疲劳寿命计算方法,以某电动汽车空调压缩机橡胶隔振器为研究对象,开展隔振器路谱采集试验,获得隔振器主动端的加速度时间历程信号。利用傅里叶变换方法将加速度信号转变为加速度功率谱密度,以加速度功率谱密度作为载荷输入,在变温恒湿环境下开展了压缩机橡胶隔振器的随机振动试验,观察到橡胶隔振器主簧部位出现开裂现象。建立了橡胶隔振器的有限元模型,开展了静态特性试验,静态刚度仿真值与试验值相对误差在
李旻 , 姚棋水 . 随机振动载荷下橡胶隔振器的疲劳寿命计算[J]. 华南理工大学学报(自然科学版), 2024 , 52(12) : 14 -21 . DOI: 10.12141/j.issn.1000-565X.240118
In order to effectively calculate the fatigue life of rubber vibration isolator under random vibration loads, a rubber vibration isolator for air conditioning compressor of an electric vehicle was taken as the research object, and the road spectrum acquisition of rubber vibration isolator was carried out, by which the acceleration signals versus time of rubber vibration isolator were obtained. Then, Fourier transform was used to transform the acceleration signals into the acceleration power spectral density as load input, and a random vibration test of rubber vibration isolator for compressor was carried out under variable temperature and constant humidity conditions, with the cracking of main spring of rubber vibration isolator being observed. Moreover, a finite element model of rubber vibration isolator was established, with its validity being verified by static characteristic tests as the relative error between simulation value and test value is within ±5%. In addition, frequency response of rubber vibration isolator under unit load was analyzed by ABAQUS, that is, extracting and importing stress response PSD of rubber element into Fe-safe, and using acceleration PSD as load input to calculate the fatigue life. The calculated results were compared with the random vibration test results, finding that the predicted life is consistent with test data, with a relative error of only 2.5%, and that fatigue danger position of rubber vibration isolator unit can be effectively predicted. Finally, the structure of rubber vibration isolator was improved, through which the fatigue life of rubber vibration isolator is 2.8 times that before the improvement, meaning that the fatigue life design requirements are successfully met. This study helps to shorten the design cycle of rubber vibration isolator and reduce the cost of sample test.
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