收稿日期: 2023-09-07
网络出版日期: 2024-02-02
基金资助
北京交通大学中央高校基本科研业务费专项资金资助项目(2023YJS053);国家自然科学基金资助项目(52278386)
Pressure Loss of Pipeline Conveying Large-Size Pebbles in Slurry Discharge System of Slurry Shield
Received date: 2023-09-07
Online published: 2024-02-02
Supported by
the National Natural Science Foundation of China(52278386)
泥水盾构在砂卵石地层掘进时,排浆管道将输送大量大粒径卵石,导致浆体产生不稳定湍流,这给管道压力损失的确定带来了挑战。该研究设计了环流试验装置,以CMC透明黏性浆液为实验用泥浆,建立了基于计算流体动力学与离散单元法(CFD-DEM)耦合的三维数值模型;以粒径为5~80 mm的卵石为对象,分析了卵石粒径级配、浆液流速、卵石体积分数以及管道倾角对管道沿程压力损失的影响规律。研究结果表明:同一卵石粒径级配、卵石体积分数与管道倾角下,管道沿程压力损失随浆液流速的增加大致呈指数函数规律增加;对于水平管道,不同卵石粒径级配下的管道沿程压力损失差别较小;在低浆液流速(v < 2 m/s)下,管道沿程压力损失随卵石体积分数的增大呈线性规律增加,在较高浆液流速(v ≥ 2.0 m/s)下,管道沿程压力损失随卵石体积分数的增大呈指数函数形式增加;对于倾斜及竖直管道,同一卵石粒径级配、卵石体积分数与浆液流速下,管道沿程压力损失随着管道倾斜角度的增大首先表现为缓慢增加,然后呈急剧增加,其转折点的管道倾角为60°。此外,在泥浆浮力以及湍流的作用下,大粒径的卵石难以克服自身重力达到完全悬浮的运动状态,因此,大粒径卵石主要沿管道下壁面运动,且在管道弯头处压力存在明显的分层现象。
李兴高 , 郭易东 , 孙宇 , 刘泓志 . 泥水盾构排浆系统输送大粒径卵石管道的压力损失[J]. 华南理工大学学报(自然科学版), 2024 , 52(7) : 135 -144 . DOI: 10.12141/j.issn.1000-565X.230559
During slurry shield tunneling in the sandy pebble stratum, the slurry discharge pipeline will transport a large number of the large irregular pebbles, generating unstable turbulence, which causes difficulties to the determination of the pipeline pressure loss. This study designed a circulating flow test device, and the slurry used in the experiment is CMC transparent viscous slurry. And the study established a numerical model using the computational fluid dynamics-discrete element method (CFD-DEM) coupling approach. Taking pebbles with a particle size of 5~80 mm as the research object, the study investigated the effects of pebble particle size distribution, slurry velocity, pebble volume fraction, and pipeline inclination angle on the pressure loss along the pipeline, respectively. The results indicate that the pressure loss along the pipeline increases exponentially with the increase of slurry velocity under the same particle size distribution, pebble volume fraction, and pipeline inclination angle. And for horizontal pipelines, the effect of pebble particle size distribution on the pressure loss along the pipeline is not significant. In addition, for the low slurry velocity (v < 2 m/s), the pressure loss along the pipeline increases linearly with the increase of pebble volume fraction. And for the high slurry velocity (v ≥ 2.0 m/s), the pressure loss along the pipeline increases exponentially with the increase of pebble volume fraction. For inclined and vertical pipelines, the pressure loss along the pipeline firstly increases slowly with the increase of the pipeline inclination angle, and then increases sharply under the same particle size distribution, pebble volume fraction and slurry velocity, and the pipeline inclination angle at the turning point is 60°. In addition, under the action of mud buoyancy and turbulence, it is difficult for large-size pebbles to overcome their own gravity and reach a state of complete suspension. Therefore, large-size pebbles mainly move along the lower wall of the pipeline, and the pressure at the elbow of the pipeline is obviously stratified.
| 1 | 魏海斌,魏东升,蒋博宇,等 .基于IPSO-SVR的盾构下穿既有道路沉降预测分析[J].华南理工大学学报(自然科学版),2023,51(6):62-71. |
| WEI Haibin, WEI Dongsheng, JIANG Boyu,et al .Prediction analysis of settlement of existing road under shield tunneling based on IPSO-SVR[J].Journal of South China University of Technology (Natural Science Edition),2023,51(6):62-71. | |
| 2 | 赵晓华,董文慧,李佳,等 .基于驾驶行为的隧道交通标志影响特征及作用机理[J].华南理工大学学报(自然科学版),2023,51(4):88-100. |
| ZHAO Xiaohua, DONG Wenhui, LI Jia,et al .Influence characteristics and action mechanism of tunnel traffic signs based on driving behavior[J].Journal of South China University of Technology (Natural Science Edition),2023,51(4):88-100. | |
| 3 | 邓锷,杨伟超,张平平 .软岩力学参数对薄基岩顶板隧道爆破围岩振动的影响[J].华南理工大学学报(自然科学版),2019,47(8):23-30. |
| DENG E, YANG Weichao, ZHANG Pingping .Influence of soft rock mechanics parameters on surrounding rock vibration during the tunnel blasting with thin bedrock roof[J].Journal of South China University of Technology (Natural Science Edition),2019,47(8):23-30. | |
| 4 | 蒋望涛,姜海强,马勤国,等 .考虑损伤和不均匀冻胀的寒区隧道弹塑性统一解[J].华南理工大学学报(自然科学版),2022,50(1):69-79,100. |
| JIANG Wangtao, JIANG Haiqiang, MA Qinguo, et al .Unified elasto-plastic solution for cold regions tunnel considering damage and non-uniform frost heave[J].Journal of South China University of Technology (Natural Science Edition),2022,50(1):69-79,100. | |
| 5 | 郗艳红,渠述强,毛军,等 .隧道列车火灾玻璃破裂开口火溢流行为特性研究[J].华南理工大学学报(自然科学版),2021,49(5):56-64. |
| XI Yanhong, QU Shuqiang, MAO Jun, et al .Research on behavior characteristics of flame ejected from broken glass in tunnel train fire accident[J].Journal of South China University of Technology (Natural Science Edition),2021,49(5):56-64. | |
| 6 | GREWAL H S, AGRAWAL A, SINGH H .Design and development of high-velocity slurry erosion test rig using CFD[J].Journal of Materials Engineering and Performance,2013,22(1):152-161. |
| 7 | RAVELET F, BAKIR F, KHELLADI S,et al .Experimental study of hydraulic transport of large particles in horizontal pipes[J].Experimental Thermal and Fluid Science,2013,45(2):187-197. |
| 8 | HASHEMI S A, SADIGHIAN A, SHAH S I A,et al .Solid velocity and concentration fluctuations in highly concentrated liquid-solid (slurry) pipe flows[J].International Journal of Multiphase Flow,2014,66(11):46-61. |
| 9 | VLASáK P, CHáRA Z, KRUPI?KA J,et al .Experimental investigation of coarse particles-water mixture flow in horizontal and inclined pipes[J].Journal of Hydrology and Hydromechanics,2014,62(3):241-247. |
| 10 | WU D, YANG B, LIU Y .Pressure drop in loop pipe flow of fresh cemented coal gangue-fly ash slurry:experiment and simulation[J].Advanced Powder Technology,2015,26(3):920-927. |
| 11 | WU D, YANG B, LIU Y .Transportability and pressure drop of fresh cemented coal gangue-fly ash backfill (CGFB) slurry in pipe loop[J].Powder Technology,2015,284(11):218-224. |
| 12 | 夏毅敏,王洋,吴遁,等 .泥水盾构环流系统管道输送特性[J].中南大学学报(自然科学版),2017,48(11):2889-2896. |
| XIA Yimin, WANG Yang, WU Dun,et al .Transport characteristics of shield slurry system[J].Journal of Central South University (Science and Technology),2017,48(11):2889-2896. | |
| 13 | 夏毅敏,姚菁,吴遁,等 .泥水盾构水平直管内石碴起动速度研究[J].隧道建设(中英文),2018,38(3):392-398. |
| XIA Yimin, YAO Jing, WU Dun,et al .Study of pickup velocity of pebbles in horizontal straight pipe of slurry shield[J].Tunnel Construction,2018,38(3):392-398. | |
| 14 | 熊庭,张梦达,危卫,等 .泥浆管道输送特性的CFD模拟[J].人民黄河,2018,40(4):19-23. |
| XIONG Ting, ZHANG Meng-da, WEI Wei,et al .CFD simulation of characteristics of pipeline slurry transportation[J].Yellow River,2018,40(4):19-23. | |
| 15 | 徐朝辉 .泥水盾构水平直管输碴特性研究[J].山西建筑,2018,44(17):178-180. |
| XU Zhaohui .Study on ballast transmission characteristics of the slurry shield horizontal straight pipe[J].Shanxi Architecture,2018,44(17):178-180. | |
| 16 | YANG D, XIA Y, WU D,et al .Numerical investigation of pipeline transport characteristics of slurry shield under gravel stratum[J].Tunnelling and Underground Space Technology,2018,71:223-230. |
| 17 | WANG Y, XIA Y, XIAO X,et al .Ballast flow characteristics of discharging pipeline in shield slurry system[J].Applied Sciences,2019,9:5402/1-20. |
| 18 | 吴遁 .卵石地层中泥水盾构管道出渣影响因素研究[J].人民黄河,2020,42(5):157-161. |
| WU Dun .Study on the lnfluencing factors of the ballast carrying capacity of the slurry shield pipe under the sandy pebble formation[J].Yellow River,2020,42(5):157-161. | |
| 19 | JIANG S, CHEN X, CAO G,et al .Optimization of fresh concrete pumping pressure loss with CFD-DEM approach[J].Construction and Building Materials,2021,276:122204/1-15. |
| 20 | LAUNDER B E, SPALDING D B .The numerical computation of turbulent flows[J]. Computer Methods in Applied Mechanics and Engineering,1974(3):269-289. |
| 21 | CUNDALL P A, STRACK O D L .A discrete numerical model for granular assemblies[J].Geotechnique,1979,29(1):47-65. |
| 22 | GUO Y, LI X, JIN D,et al .Assessment on the reverse circulation performance of slurry shield pipeline system assisted with CFD-DEM modeling under sandy cobble stratum[J].Powder Technology,2023,425:118573/1-19. |
/
| 〈 |
|
〉 |