收稿日期: 2022-10-11
网络出版日期: 2023-01-14
基金资助
国家自然科学基金资助项目(51676072)
Numerical Analysis of Performance of Cyclone-Tube Demister Based on Orthogonal Design
Received date: 2022-10-11
Online published: 2023-01-14
Supported by
the National Natural Science Foundation of China(51676072)
随着国家工业烟气排放要求日益严格,针对折流板除雾器对粒径小于20 μm的微细雾滴去除效率低的问题,设计了一种新型旋流管式除雾器。采用欧拉-拉格朗日的方法,对旋流管式除雾器内烟气的流动进行数值模拟,使用刚性球形水滴代替雾滴,采用RNG k-ε模型和离散相模型(DPM)模型进行连续相和离散相的交替耦合计算;研究了不同流速下旋流管式除雾器性能的变化;并在基于正交设计的模拟实验下研究旋流管式除雾器结构参数对除雾性能的影响。对基础结构旋流管式除雾器的模拟结果表明:在3~7 m/s的流速下对直径大于20 μm的雾滴去除效率在99%以上;对直径在10~20 μm的雾滴去除效率在86.5%以上;对直径在2~10 μm的雾滴去除效率在51.3%以上;压降61.4~321.3 Pa,对微细雾滴的去除效率有显著提升。通过分析正交模拟试验结果,得到扭转角度(a)的增大和单管直径(d)的减小有利于提高雾滴的去除效率;随着a的增大、d的增大、H的减小会加大烟气流过除雾器的压降;得出了参数范围内以2~10 μm除雾效率为指标的最佳结构d=100 mm,H=2 000 mm,a=900°;以10~20 μm除雾效率为指标的最佳结构d=100 mm,H=1 600 mm,a=900°;以除雾器进出口压降为指标的最佳结构d=100 mm,H=2 400 mm,a=540°。本研究所提出的旋流管式除雾器能够显著提升微细雾滴的去除效率,对工业烟气的超洁净排放有着重要意义。
刘定平 , 张向阳 , 陈爱桦 , 王海 , 何文浩 . 基于正交设计的旋流管式除雾器性能的数值分析[J]. 华南理工大学学报(自然科学版), 2023 , 51(6) : 89 -96 . DOI: 10.12141/j.issn.1000-565X.220655
Facing the increasingly strict requirements of industrial flue gas emission in China, this paper designed a new type of cyclone-tube demister to overcome the low removal efficiency of fine droplets that particle size less than 20 μm by wave-plate demister. The flow of flue gas in the cyclone tube demister was numerically simulated by using Euler-Lagrangian method, using rigid spherical water drops instead of fog drops. And the RNG k-ε model and DPM model were used for the alternating coupling calculation of continuous phase and discrete phase. The performance changes of the cyclone-tube demister under different flow velocities were studied. Based on the simulation experiment of orthogonal design, the influence of the structural parameters of the cyclone-tube demister on the demisting performance was studied. The simulation results of basic structure cyclone-tube demister show that, under the flow rate of 3~7 m/s, the removal efficiency of droplets with diameter greater than 20 μm is more than 99%; the removal efficiency of droplets with a diameter of 10~20 μm is above 86.5%; the removal efficiency of droplets with a diameter of 2~10 μm is above 51.3%; when the pressure drop is 61.4~321.3 Pa, it can significantly improve the removal efficiency of fine droplets. By analyzing the results of orthogonal simulation test, it is found that the increase of a and the decrease of d are beneficial to improve the removal efficiency of droplets. With the increase of a, d and H, the pressure drop of flue gas flowing through the demister will be increased. The optimum structure with demister efficiency of 2~10 μm as index is d=100 mm, H=2 000 mm, a=900°, the optimum structure with demister efficiency of 10~20 μm as index is d=100 mm, H=1 600 mm, a=900°, the optimum structure with the pressure drop as index d=100 mm, H=2 400 mm, a=540° are obtained. The cyclone-tube demister proposed in this study can significantly improve the removal efficiency of fine droplets, which is of great significance to the ultra clean emissions of coal-fired power plants.
| 1 | 华雯,吕瑞亮 .湿法烟气脱硫技术应用现状及发展方向[J].无机盐工业,2022,54(12):1-22. |
| HUA Wen, Ruiliang Lü .Application status and development direction of wet flue gas desulfurization technology[J].Inorganic Chemicals Industry,2022,54(12):1-22. | |
| 2 | 郑寅飞 .湿法烟气脱硫除雾器的应用研究及展望[J].科技展望,2016,26(1):121-122. |
| ZHENG Yinfei .Application research and prospect of wet flue gas desulfurization demister[J].Science and Technology,2016,26(1):121-122. | |
| 3 | 刘定平,张宇骏 .基于二次携带现象的折流板除雾性能仿真优化[J].华南理工大学学报(自然科学版),2021,49(10):133-140,150. |
| LIU Dingping, ZHANG Yujun .Simulation optimization for performance of wave-plate demister based on re-entrainment[J].Journal of South China University of Technology(Natural Science Edition),2021,49(10):133-140,150. | |
| 4 | 王文燕,袁竹林,黄亚继,等 .提高折流板除雾器对细雾滴脱除性能的研究[J].热能动力工程,2018,33(11):87-92. |
| WANG Wenyan, YUAN Zhulin, HUANG Yaji,et al .Research on improving the efficiency of the baffle mist eliminator to remove fine droplets[J].Journal of Engineering for Thermal Energy and Power,2018,33(11):87-92. | |
| 5 | LIU Yilin, YU Dunxi, JIANG Jingkai,et al .Experimental and numerical evaluation of the performance of a novel compound demister?[J].Desalination,2017,409:115-127. |
| 6 | XU Y C, YANG Z N, ZHANG J S .Study on performance of wave-plate mist eliminator with porous foam layer as enhanced structure.part I:numerical simulation[J].Chemical Engineering Science,2017,171:650-661. |
| 7 | XU Y C, YANG Z N, ZHANG J S .Study on performance of wave-plate mist eliminator with porous foam layer as enhanced structure.part Ⅱ:experiments[J].Chemical Engineering Science,2017,171:662-671. |
| 8 | 洪文鹏,雷鉴琦 .加装钩片对除雾器性能影响的数值研究[J].动力工程学报,2016,36(1):59-64. |
| HONG Wenpeng, LEI Jianqi .Numerical study on performance of serrated baffles with hooks[J].Journal of Chinese Society of Power Engineering,2016,36(1):59-64. | |
| 9 | FANG C, ZOU R J, LUO G Q,et al .CFD simulation design and optimization of a novel zigz-ag wave-plate mist eliminator with perforated plate[J].Applied Thermal Engineering,2021,184:116112/1-12. |
| 10 | VENKATESAN G, KULASEKHARAN N, INIYAN S .Numerical analysis of curved vane demisters in estimating water droplet separation efficiency[J].Desalination,2014,339:40-53. |
| 11 | ZHAO J Z, JIN B S, ZHONG Z P . Study of the separation efficiency of a demister vane with response surface methodology[J].Journal of Hazardous Materials,2007,147(1/2):363-369. |
| 12 | RAFEE R, RAHIMZADEH H, AHMADI G .Numerical simulations of airflow and droplet transport in a wave-plate mist eliminator[J].Chemical Engineering Reasearch and Design,2010.88(10A):1393-1404. |
| 13 | 刘定平,鲁文渊 .新型螺旋管式除雾器数值模拟研究[J].华中科技大学学报(自然科学版),2022,51(7):1-9. |
| LIU Dingping, LU Wenyuan .Numerical simulation of a new spiral tube mist eliminator[J].Journal of Huazhong University of Science and Technology(Natural Science Edition),2022,51(7):1-9. | |
| 14 | GUAN L, YUAN Z L, YANG L J,et al .Numerical study on the penetration of droplets in a zig-zag demister?[J].Environmental Engineering Science,2016,33(1):35-43. |
| 15 | 刘定平,黄俊钦,秦方博,等 .基于正交设计的微细颗粒复合凝并建模及仿真[J].华南理工大学学报(自然科学版),2019,47(9):40-46,97. |
| LIU Dingping, HUANG Junqin, QIN Fangbo,et al .Modeling and simulation of fine particle composite coagulation based on orthogonal design[J].Journal ofSouth China University of Technology(Natural Science Edition),2019,47(9):40-46,97. | |
| 16 | 刘定平,罗伟乐 .种子颗粒联合声波凝并微细颗粒的研究[J].华南理工大学学报(自然科学版),2017,45(6):131-138. |
| LIU Ding-ping, LUO Wei-le .Investigation into coagula-tion of fine particles by combination of seed particles with acoustic wave[J].Journal of South China Uni-versity of Technology(Natural Science Edition),2017,45(6):131-138. | |
| 17 | 刘定平,罗伟乐 .基于旋流与声波的颗粒复合凝并建模与运动轨迹仿真[J].动力工程学报,2017,37(5):413-417. |
| LIU Dingping, LUO Weile .Moving trajectory simulation of particles and modeling of the complex coagulation based on swirl and acoustic wave[J].Journal of Chinese Society of Power Engineering,2017,37(5):413-417. | |
| 18 | 陈建孟,谭天恩,史小农 .旋流塔板上的气流运动[J].高校化学工程学报,1993,7(3):235-241. |
| CHEN Jianmeng, TAN Tian’en, SHI Xiaonong .Gas flow field above rotating stream tray?[J].Journal of Chemical Engineering of Chinese Universities,1993,7(3):235- 241. | |
| 19 | 陈建孟,陈洪波,谭天恩 .旋流塔板上气体流场的数值模拟[J].浙江工学院学报,1994,63(2):17-22. |
| CHEN Jianmeng, CHEN Hongbo, TAN Tian’en .Numerical simulation of gas flow field on rotating stream tray[J].Journal of Zhejiang University of Technology,1994,63(2):17-22. | |
| 20 | 陈建孟,柴骏 .旋流塔板上液滴的粒径分布和运动模型[J].浙江工业大学学报,1996,24(2):131-137. |
| CHEN Jianmeng, CHAI Jun .Size distributions and model of droplets motion on rotating stream tray[J].Journal of Zhejiang University of Technology,1996,24(2):131-137. | |
| 21 | 孙文寿,王高升 .旋流板分离器的结构对三维流场的影响[J].化工学报,2006,57(6):1334-1338. |
| SUN Wenshou, WANG Gaosheng .Effects of structure of rotating-streamtray separator on its three-dimensional flowfield[J].Journal of Chemical Industry and Engineering(China),2006,57(6):1334-1338. | |
| 22 | 吴振松,刘国荣,韩拉让 .旋流板分离器分离性能实验研究[J].过滤与分离,2008,18(3):18-20. |
| WU Zhensong, LIU Guorong, HAN Larang .Experimental study on separating property of the cyclone separator[J].Journal of Filtration and Separation,2008,18(3):18-20. | |
| 23 | 温斌,旋流板除雾器的流场模拟与提效研究[D].北京:中国石油大学(北京),2017 . |
| 24 | LIU Yilin, YU Dunxi, JIANG Jingkai,et al .Experi-mental and numerical evaluation of the performance of a novel compound demister[J].Desalination,2017,409:115-127. |
| 25 | VENKATESAN G, KULASEKHARAN N, INIYAN S .Design and selection of curved vane demisters us-ing Taguchi based CFD analysis[J].Desalination,2014,354:39-52. |
| 26 | 徐淑君,姚征,朱懿渊 .波纹板除雾器两相流动的数值模拟与分析[J].上海理工大学学报,2007,29(3):275-280. |
| XU Shujun, YAO Zheng, ZHU Yiyuan .Numerical simulation on two phase flow in demister with corrugated baffle[J].Journal of University of Shanghai for Science and Technology,2007,29(3):275-280. | |
| 27 | WANG Y, JAMES P W .The calculation of wave-plate demister efficiencies using numerical simulation of the flow field and droplet motion[J].Chemical Engineering Research and Design,1998,76(8):980-985. |
| 28 | 沈俊杰,童小忠,乔宗良,等 .折流板除雾器内液滴运动和分离特性的数值研究[J].热能动力工程,2020,35(3):173-180. |
| SHEN Junjie, TONG Xiaozhong, QIAO Zongliang,et al .Numerical study on droplet movement and separation characteristics in baffle plate demister[J].Journal of Engineering for Thermal Energy and Power,2020,35(3):173-180. | |
| 29 | DIRGO J, LEITH D .Cyclone collection efficiency:comparison of experimental results with theoretical predictions[J].Aerosol Science and Technology,1985,4(4):401-415. |
/
| 〈 |
|
〉 |