收稿日期: 2021-12-17
网络出版日期: 2022-02-10
基金资助
广东省重点领域研发计划项目(2020B090926004);珠海市产学研合作项目(ZH22017001200062PWC)
Normal Contact Stiffness Model of Fine Particle Shot Peening Gear
Received date: 2021-12-17
Online published: 2022-02-10
Supported by
the Key Research and Development Plan of Guangdong Province(2020B090926004)
微粒子喷丸作为高性能齿轮制造的关键技术之一,准确地分析其对齿轮法向接触刚度的影响规律是研究齿轮动力学及齿轮精密制造的重要课题之一。本文通过对微粒子喷丸齿轮表面微观形貌表征,对比分析微粒子喷丸前后齿面微观形貌变化情况,结合分形理论,考虑单个微凸体弹性-弹塑性-塑性变形及微凸体间相互作用关系,建立微粒子喷丸齿轮法向接触刚度分析模型。仿真分析法向接触刚度随法向载荷、分形维数D、分形粗糙幅值G及材料特性参数的变化规律;利用功率谱密度函数法提取微粒子喷丸齿轮表面分形参数,分析微粒子喷丸对齿轮法向接触刚度的影响。结果表明:微粒子喷丸使得齿面形成随机分布的微米级甚至纳米级凹坑,降低齿面表面粗糙度,但齿面表面粗糙度随微粒子喷丸强度的增加而增加;法向接触刚度随法向载荷、材料屈服强度、齿面分形维数D的增大而增大,随齿面分形粗糙幅值G的增大而减小。微粒子喷丸通过改变齿轮表面微观形貌,进而改变分形维数D和分形粗糙幅值G,使得齿轮法向接触刚度发生变化,与未喷丸齿轮相比,微粒子喷丸能够提高齿轮法向接触刚度,且随着微粒子喷丸强度的增加,齿轮法向接触刚度降低。研究结果为齿轮动力学研究及高性能齿轮制造提供理论基础。
莫海军, 赵航, 成雨, 等 . 微粒子喷丸齿轮法向接触刚度模型[J]. 华南理工大学学报(自然科学版), 2022 , 50(9) : 90 -98 . DOI: 10.12141/j.issn.1000-565X.210803
Fine particle shot peening is one of the key technologies for high-performance gear manufacturing. In the study of gear dynamics and gear precision manufacturing, one of the important research topics is accurately analyzing the influence of fine particle shot peening on the normal contact stiffness of gear. In this paper, the changes of micro morphology of gear teeth surface before and after the fine particle shot peening were compared and analyzed through characterizing the micro morphology of the fine particle shot peened gear surface. Based on the fractal theory, the normal contact stiffness model of the fine particle shot peened gear was established considering the elastic-elastoplastic-plastic deformation of a single asperity and asperity interaction. It conducted a simulation analysis on the variation law of the normal contact stiffness along with the normal load, the fractal dimension D, the fractal rough amplitude G and the parameter of material property. The influence of fine particle shot peening on the normal contact stiffness of the gear was analyzed by extracting the fractal parameters of fine particle shot peened gear surface with the power spectral density function method. The results show that fine particle shot peening leads to randomly distributed micron or even nanoscale pits on the gear surface, and the decrease of surface roughness. Also, the gear surface roughness increases with the increase of fine particle shot peening strength. The normal contact stiffness increases with the increase of normal load, material yield strength, and fractal dimension D, and decreases with the increase of fractal roughness amplitude G. Fine particle shot peening can change the gear normal contact stiffness by changing the micro morphology of gear surface, and then change the fractal dimension D and fractal roughness amplitude G. Compared with the gear without fine particle shot peening, the normal contact stiffness of fine particle shot peened gears is improved. With the increase of shot peening strength, the normal contact stiffness of gears decreases. The research results provide a theoretical basis for gear dynamics research and high-performance gear manufacturing.
| 1 | 高秀琴,刘武,邓利刚,等 .喷丸强化对20CrMoH渗碳齿轮表层组织和性能的影响[J].材料保护,2020,53(3):91-94,100. |
| 1 | GAO Xiuqing, LIU Wu, DENG Ligang,et al .Effect of shot blasting on surface structure and performance of 20CrMoH carburizing gear[J].Materials Protection,2020,53(3):91-94,100. |
| 2 | 高玉魁,赵振业 .齿轮的表面完整性与抗疲劳制造技术的发展趋势[J].金属热处理,2014,39(4):1-6. |
| 2 | GAO Yukui, ZHAO Zhenye .Development trend of surface integrity and anti-fatigue manufacture of gears[J].Heat Treatment Metals,2014,39(4):1-6. |
| 3 | 朱鹏飞,严宏志,陈志,等 .齿轮齿面喷丸强化研究现状与展望[J].表面技术,2020,49(4):113-131,140. |
| 3 | ZHU Pengfei, YAN Hongzhi, CHEN Zhi,et al .Research status and prospect of shot peening of gear tooth flanks[J].Surface Technology,2020,49(4):113-131,140. |
| 4 | HARADA Y, FUKAUARA K, KOHAMADA S .Effects of microshot peening on surface characteristics of high-speed tool steel[J].Journal of Materials Processing Technology,2008,201(1-3):319-324. |
| 5 | 李蕊芝,周香林,孙澄川,等 .微粒子喷丸技术研究进展[J].航空制造技术,2021,64(6):82-87,95. |
| 5 | LI Ruizhi, ZHOU Xianglin, SUN Chengchuan,et al .Research progress of fine particle peening technology[J].Aeronautical Manufacturing Technology,2021,64(6):82-87,95. |
| 6 | Lü Y, LEI L, SUN L .Effect of microshot peened treatment on the fatigue behavior of laser-melted W6Mo5Cr4V2 steel gear[J].International Journal of Fatigue,2017,98:121-130. |
| 7 | YOSHIZAKI M. Improvement in tooth surface strength of carburized transmission gears by fine particle bombarding process[C]∥ The 10th International Conference on Shot Peening. Japan: ICSP-10, 2008. |
| 8 | NATORI M, MIZUNO Y, SONG S M,et al .Effects of fine particle peening on fatigue strength of TRIP-aided bainitic ferrite steel[J].Journal of the Society of Materials Science Japan,2015,64(8):620-627. |
| 9 | MAJUMDAR A, BHUSHAN B .Fractal model of elastic-plastic contact between rough surfaces[J].Journal of Tribology,1991,113(1):1-11. |
| 10 | 王晓鹏,刘世军 .微点蚀齿轮法向接触刚度分形预估模型[J].机械工程学报,2021,57(1):68-76. |
| 10 | WANG Xiaopeng, LIU Shijun .Fractal prediction model of normal contact stiffness of micro-pitting gear[J].Journal of Mechanical Engineering,2021,57(1):68-76. |
| 11 | 刘鹏,赵韩,黄康,等 .线段齿轮法向接触刚度的改进分形模型研究[J].机械工程学报,2018,54(7):114-122. |
| 11 | LIU Peng, ZHAO Han, HUANG Kang,et al .Research on normal contact stiffness of micro-segments gear based on improved fractal model[J].Journal of Mechanical Engineering,2018,54(7):114-122. |
| 12 | WU Y, LI H, MA D,et al .Sliding friction contact stiffness model of involute arc cylindrical gear based on fractal theory[J].International Journal of Engineering,2017,30(1):109-119. |
| 13 | 李小彭,徐金池, 潘五九,等.含齿面分形啮合刚度的齿轮传动系统动力学[J].哈尔滨工业大学学报,2019,51(7):56-62. |
| 13 | LI Xiaopeng, XU Jinchi, PAN Wujiu,et al .Dynamics of gear transmission system with fractal meshing stiffness on tooth surface[J].Journal of Harbin Institute of Technology,2019,51(7):56-62. |
| 14 | KOGUT L, KOMVOPOULOS K .Electrical contact resistance theory for conductive rough surfaces[J].Journal of Applied Physics,2003,94(5):3153-3162. |
| 15 | MA C, ZHAO L, SHI H,et al .A geometrical-mechanical-thermal predictive model for thermal contact conductance in vacuum environment[J].Proceedings of the Institution of Mechanical Engineers,Part B:Journal of Engineering Manufacture,2016,230(8):1451-1464. |
| 16 | ZHANG J, LIU Y, YAN K,et al .A fractal model for predicting thermal contact conductance considering elasto-plastic deformation and base thermal resistances[J].Journal of Mechanical Science and Technology,2019,33(1):475-484. |
| 17 | WANG R, ZHU L, ZHU C .Research on fractal model of normal contact stiffness for mechanical joint considering asperity interaction[J].International Journal of Mechanical Sciences,2017,134:357-369. |
| 18 | WANG S, KOMVOPOULOS K .A fractal theory of the interfacial temperature distribution in the slow sliding regime:part I—elastic contact and heat transfer analysis[J].Journal of Tribology,1994,116(4):812-822. |
| 19 | KOGUT L, ETSION I .Elastic-plastic contact analysis of a sphere and a rigid flat[J].Journal of Applied Mechanics,2002,69(5):657-662 |
| 20 | WANG S, KOMVOPOULOS K .A fractal theory of the interfacial temperature distribution in the slow sliding regime:part I—elastic contact and heat transfer analysis[J].Journal of Tribology,1994,116(4):812-822. |
| 21 | WANG S, KOMVOPOULOS K .A fractal theory of the interfacial temperature distribution in the slow sliding regime:part II—multiple domains,elastoplastic contacts and applications[J].Journal of Tribology-Transactions of the ASME,1994,116(4):824-832. |
| 22 | 陈奇 .基于分形理论的汽车变速箱齿轮接触强度研究[D].合肥:合肥工业大学,2010. |
| 23 | 陈建江,原园,徐颖强 .粗糙表面的加卸载分形接触解析模型[J].西安交通大学学报,2018,52(3):98-110. |
| 23 | CHEN Jianjiang, YUAN Yuan, XU Yingqiang .An analytical model of loading-unloading contact between rough surfaces based on fractal theory[J].Journal of Xi'an Jiaotong University,2018,52(3):98-110. |
| 24 | 王润琼,朱立达,朱春霞 .基于域扩展因子和微凸体相互作用的结合面接触刚度模型研究[J].机械工程学报,2018,54(19):88-95. |
| 24 | WANG Runqiong, ZHU Lida, ZHU Chunxia .Investigation of contact stiffness model for joint surfaces based on domain expansion factor and asperity interaction[J].Journal of Mechanical Engineering,2018,54(19):88-95. |
| 25 | LIU J, MA C, WANG S,et al .Contact stiffness of spindle-tool holder based on fractal theory and multi-scale contact mechanics model[J].Mechanical Systems and Signal Processing,2019,119(MAR.15):363-379. |
| 26 | 厉海祥 .点线啮合齿轮传动[M].北京:机械工业出版社,2011. |
| 27 | 王晓鹏 .齿面疲劳点蚀下齿轮传动系统动态特性研究[D].北京:机械科学研究总院,2020. |
| 28 | YANG D C H, SUN Z S .A rotary model for spur gear dynamics[J].Journal of Mechanisms,Transmissions,and Automation in Design,1985,107(4):529-535. |
| 29 | LIN H H, LIOU C H .A parametric study of spur gear dynamics[R].NASA of US:Lewis Research Center,1998. |
/
| 〈 |
|
〉 |