流体动力与机电控制工程

内嵌微小热电偶的液压阀口温度分布实验及数值分析

  • 陈乾鹏 ,
  • 冀宏 ,
  • 赵晶 ,
  • 闵为 ,
  • 郑直
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  • 兰州理工大学 能源与动力工程学院∥甘肃省液压气动工程技术研究中心,甘肃 兰州 730050
陈乾鹏 ( 1989-) ,男,博士生,主要从事液压元件可靠性、精密测量技术研究。E-mail: chenqianpenglut@163.com

收稿日期: 2020-10-12

  修回日期: 2020-11-14

  网络出版日期: 2021-02-01

基金资助

国家自然科学基金资助项目 ( 51575254) ; 兰州理工大学优秀博士学位论文培育计划项目

Experiment and Numerical Analysis of Temperature Distribution of Hydraulic Valve Orifice Based on Embedded Miniature Thermocouple

  • CHEN Qian-Peng ,
  • JI Hong ,
  • ZHAO Jing ,
  • MIN Wei ,
  • ZHENG Zhi
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  • Energy and Power Engineering School∥Gansu Hydraulic and Pneumatic Engineering Technology Research Center, Lanzhou University of Technology,Lanzhou 730050,Gansu,China
陈乾鹏 ( 1989-) ,男,博士生,主要从事液压元件可靠性、精密测量技术研究。E-mail: chenqianpenglut@163.com

Received date: 2020-10-12

  Revised date: 2020-11-14

  Online published: 2021-02-01

Supported by

Supported by the National Natural Science Foundation of China ( 51575254)

摘要

液压阀口节流升温不仅会造成能量损失,而且会引发热变形,造成滑阀滞卡, 影响液压机械的稳定性甚至安全性。深入研究阀口温度分布是准确预测热变形的前提。 本研究将微小热电偶嵌入简化的平面阀口,测量了阀口开度 x 在 1 ~ 3 mm、入口压力 pin 在 0. 5 ~ 3. 0 MPa 范围内、阀口节流过程中的壁面温度分布。实验表明: 阀口节流升温 速度随压差增大而增大,x = 2 mm,pin = 3. 0 MPa 时,初始升温速度可达到 0. 79℃ /min; 节流作用下的阀口温度分布不均匀,阀口开度较小时温度梯度对压差较为敏感,x = 1 mm、pin = 3. 0 MPa 时,阀口壁面的最大温差可达到 7. 86 ℃ ; 阀口尖角部位通常会产 生明显的局部高温,在 3. 0 MPa 下升温 110 min 可达到 72. 9 ℃,但是在大开度或大压差 情况下,阀口竖直壁面亦会产生局部高温。针对这一现象,结合 ANSYS Fluent 软件中 的 Fluid-solid-heat coupling 模块和 Mixture 多相流模型进行了综合分析,结果表明涡流和 空化对阀口壁面的温度分布具有显著影响。 

本文引用格式

陈乾鹏 , 冀宏 , 赵晶 , 闵为 , 郑直 . 内嵌微小热电偶的液压阀口温度分布实验及数值分析[J]. 华南理工大学学报(自然科学版), 2021 , 49(2) : 120 -130 . DOI: 10.12141/j.issn.1000-565X.200610

Abstract

Viscous heating of valve orifice not only wastes energy but also causes thermal deformation. It increases the risk of spool clamping and exerts a strong impact on the stability and safety of hydraulic machines. A deep research on the temperature distribution of valve orifice is the foundation of accuracy prediction of thermal deformation,so a temperature measurement method was put forward by embedding miniature thermocouples in different locations of the planar valve orifice. The experiments were conducted with the valve opening x ranges from 1 mm to 3 mm and inlet pressure pin ranges from 0. 5MPa to 3MPa. The results show that the valve orifice temperature rises with the increase of the inlet pressure; the heating rate can reach 0. 79 ℃ /min when x = 2 mm and pin = 3. 0 MPa; the temperature of valve orifice caused by viscous heating distributes unevenly,and the temperature gradient seems more sensitive to pressure drop under a small orifice. The maximum temperature difference of valve orifice can reach 7. 86 ℃ when x = 1 mm and pin = 3. 0MPa. In most cases,the sharp edge of the valve orifice is likely to generate a higher temperature,which can reach 72. 9 ℃ after heating 110 min under 3. 0 MPa. However,a higher temperature will also appear along the vertical edge under a larger valve opening or a higher pressure drop. To analyze the phenomenon,a comprehensive analysis was carried out by combining fluid-solid-heat coupling module and mixture multiphase flow model in ANSYS Fluent software. The results show that the vortex and cavitation have a strong impact on the temperature distribution in the wall of the valve orifice.
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