机械工程

Ease-Off 修形准双曲面齿轮减振优化设计

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  • 1 长安大学 汽车学院 汽车运输安全保障技术交通行业重点实验室,陕西 西安 710064;2. 西安科技大学 机械工程学院,陕西 西安 710054
蒋进科(1982-),男,博士研究生,工程师,主要从事齿轮传动技术研究。

收稿日期: 2019-11-12

  修回日期: 2019-12-23

  网络出版日期: 2020-05-01

基金资助

国家自然科学基金资助项目 (51605378); 陕西省自然科学研究计划项目 (2018JM5089); 中央高校基本科研业务项目 (300102228103)

Optimization Design of Vibration Reduction for Hypoid Gears with Ease-Off Flank Modification 

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  • 1. Key Laboratory of Automotive Transportation Safety Techniques of Ministry of Transport,School of Automotive,Chang' an
    University,Xi'an 710064,Shaanxi,China; 2. College of Mechanical Engineering,Xi'an University of Science and Technology,
    Xi'an 710054,Shaanxi,China
蒋进科(1982-),男,博士研究生,工程师,主要从事齿轮传动技术研究。

Received date: 2019-11-12

  Revised date: 2019-12-23

  Online published: 2020-05-01

Supported by

Supported by the National Natural Science Foundation of China (51605378) and the Natural Science Basic Re-search Plan in Shaanxi Province of China (2018JM5089)

摘要

为了改善汽车驱动桥动态性能,提出基于 Ease-off 修形准双曲面齿轮齿面减振优化设计方法。该方法通过预置传动误差参数及抛物线修形参数设计小轮法向 Ease-off 曲面,小轮修形齿面表示为与大轮共轭的小轮齿面叠加 Ease-off 曲面。结合齿面接触分析 (TCA)、齿面承载接触分析 (LTCA) 方法获得齿轮啮合刚度。以啮合位置受力分析为基础,应用集中质量法建立准双曲面齿轮弯-扭-轴耦合动力学模型,采用数值方法求解运动微分方程得到系统的振动响应。以法向振动加速度均方根最小为优化目标获得最佳修形齿面,并分析修形导致的刚度波形及幅值变化对系统动态性能的影响。算例表明: 当修形量过大时导致刚度下降较多,引起法向振动增加; 修形齿面的平均啮合刚度相差不大情况下,刚度曲线的形状较幅值对振动的影响更为敏感; 最优 Ease-off 修形后系统振动明显降低,齿轮副的平均啮合刚度下降较少且刚度曲线中主要为啮合频率,基本无倍频成分; 修形齿面承载传动误差幅值 (ALTE) 降低且曲线中的高频成分增加时,未必能减小振动; 多载荷 ALTE 曲线基本可以反映振动随载荷的变化趋势。

本文引用格式

蒋进科 刘钊 彭先龙 . Ease-Off 修形准双曲面齿轮减振优化设计[J]. 华南理工大学学报(自然科学版), 2020 , 48(5) : 134 -141,148 . DOI: 10.12141/j.issn.1000-565X.190829

Abstract

An optimization design method of vibration reduction for ease-off modification based hypoid gears was proposed to improve dynamic performances of automobile drive pinion axle. The modified pinion were represented by a sum of two vector functions determining the tooth of conjugate and the pinion normal ease-off deviations ,which were expressed by both predesigned transmission error function and tooth profile modification curves. Mes-hing stiffness was obtained with tooth contact analysis (TCA) and loaded tooth contact analysis (LTCA). Based on force analysis of the meshing position,the bending-torsional-axial coupling dynamic lumped mass model for hy-poid gears was established,and the vibration response of the system was obtained by solving the differential equa-tion of motion with numerical method. The best ease-off deviations were determined by a optimizing minimal mean square value of normal vibration. Besides,influences of stiffness curve shape and amplitude caused by modifica-tion on the dynamic performance of the system were explored. A numerical example shows that excessive modifica-tion leads to decrease of meshing stiffness,which are responsible for the increase of normal vibration. In case of a little differences in value of average meshing stiffness for the modified tooth surfaces,the shape is more sensitive to vibration than the amplitude for stiffness curve. After the optimal ease-off modification,the vibration of system is obviously reduced. Besides,the average meshing stiffness decreases a little and main frequency in the stiffness curve is meshing frequency,and there is no frequency doubling component. When the amplitude of load transmis-sion error (ALTE) decreases and the high frequency component in the curve increases,the vibration may not be reduced,and ALTE can basically reflect the variation tendency of vibration with loads.
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