机械工程

曲面抛光的材料去除模型与摆线轨迹控制

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  • 1. 华南理工大学 机械与汽车工程学院,广东 广州 510640; 2. 广东省智能制造研究所,广东 广州 510070
王清辉(1972-),男,教授,主要从事数字制造与智能制造研究

收稿日期: 2017-09-20

  修回日期: 2017-11-06

  网络出版日期: 2018-03-01

基金资助

 广东省科技计划项目(2014B090919001, 2015B090922010) 

Material Removal Modeling and Trochoidal Toolpath
Control for Surface Polishing
 

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  • 1. School of Mechanical and Automotive Engineering,South China University of Technology,Guangzhou 510640, Guangdong,China; 2. Guangdong Institute of Intelligent Manufacturing,Guangzhou 510070,Guangdong,China
王清辉(1972-),男,教授,主要从事数字制造与智能制造研究

Received date: 2017-09-20

  Revised date: 2017-11-06

  Online published: 2018-03-01

Supported by

 Supported by the Science and Technology Planning Project of Guangdong Province (2014B090919001, 2015B090922010) 

摘要

基于柔性盘抛光的材料去除模型,提出了沿摆线轨迹的曲面抛光参数控制方法. 首先确定柔性盘与表面的接触状态,采用支持向量机方法建立下压力预测模型,确定接触 区的压力分布规律,并依据 Preston 方程建立材料去除模型,进而依据摆线半径和步距的 相对关系,将摆线分为单周期内存在2 个交叠区与 3 个交叠区两种情况,在去除模型基础 上将单道摆线分为两部分单独叠加,再根据交叠区宽度作总叠加,控制摆线轨迹参数实现 最优去除率分布效果. 去除率仿真实验和工业机器人抛光实验结果表明,精抛后工件表面 粗糙度达 0. 57μm,说明提出的摆线轨迹参数控制方法适用于高精度曲面抛光.

本文引用格式

王清辉 谢柳杰 许晨旸 陈锐奇 周雪峰 . 曲面抛光的材料去除模型与摆线轨迹控制[J]. 华南理工大学学报(自然科学版), 2018 , 46(3) : 8 -15 . DOI: 10.3969/j.issn.1000-565X.2018.03.002

Abstract

By applying the material removal model of polishing with a flexible pad,a parameter control method of curved surface polishing with trochiod trajectory is proposed. First the contact state of a flexible pad and work-piece surface is determined. Pressure prediction model is then established by using the support vector machine method and the pressure distribution of contact area is founded. Then the material removal model is set up by using Preston equation. According to the relationship between radius and step,the trochoid trajectory can be divided into two cases: single-cycle with two overlapping regions and single-cycle with three overlapping regions. Based on the removal model,one single trochoid path is divided into two parts to overlap respectively and then the total overlapping is established according to the width of the overlapping region,so as to control the trochoid trajectory parameters to achieve the optimal removal overlapping. The results of removal rate simulation and robot polishing experiment show that the work-piece surface roughness reaches 0. 57μm after polishing,which indicates that the proposed parameter control method of trochiod trajectory is feasible for high precision curved surface polishing. 

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