材料科学与技术

平流铸造 Fe78Si9B13 非晶合金薄带流动 与传热的数值模拟

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  • 1. 华南理工大学机械与汽车工程学院
    2. 广东韶关市华工高新技术产业研究院
孙海波( 1986-) ,男,博士,助理研究员,主要从事现代先进铸造技术研究

收稿日期: 2014-12-08

  修回日期: 2015-07-02

  网络出版日期: 2015-10-01

基金资助

中国博士后科学基金资助项目( 2014M562176)

Numerical Simulation on Flow and Heat Transfer Behaviours During Planar Flow Casting of Amorphous Alloy Fe78Si9B13 Ribbon

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  • 1. School of Mechanical and Automotive Engineering,South China University of Technology 2. Shaoguan-SCUT Institute of High-Tech Industries
孙海波( 1986-) ,男,博士,助理研究员,主要从事现代先进铸造技术研究

Received date: 2014-12-08

  Revised date: 2015-07-02

  Online published: 2015-10-01

Supported by

Supported by the China Postdoctoral Science Foundation( 2014M562176)

摘要

基于二维非稳态传热 - 多相流耦合模型和三维非稳态单辊结晶器传热模型,结 合生产数据,对平流铸造 Fe78 Si9B13时熔潭形成过程中的流动、传热现象以及结晶器内的 传热特征进行了研究. 结果表明: 在文中工艺条件下,熔潭稳定形成后,其上游弯月面呈 C 形,下游弯月面呈带波纹的斜坡状; 结晶器达到热平衡状态的时间为 20 s; 高温熔体对结 晶器冲击后,会在距表面 0. 0004 m 范围内形成一个热冲击区,该区域表面中心最高温度 可达 513. 5 K; 与径向热膨胀相比,结晶器周向热膨胀对实际总膨胀量的贡献更大,约为 96% .

本文引用格式

孙海波 李烈军 . 平流铸造 Fe78Si9B13 非晶合金薄带流动 与传热的数值模拟[J]. 华南理工大学学报(自然科学版), 2015 , 43(11) : 67 -74 . DOI: 10.3969/j.issn.1000-565X.2015.11.010

Abstract

On the basis of two models,namely,the developed coupled model of two-dimensional transient heat transfer and multiphase flow and the model of three-dimensional transient heat transfer of single-roller crystallizers, the fluid flow and heat transfer behaviors during the puddle forming precess of the planar flow casting ( PFC) of Fe78 Si9B13 as well as the heat transfer characteristics of rollers are investigated according to the production data. The results show that ( 1) under a given casting condition,the upstream and downstream meniscuses of the formed puddle are respectively in a crescent shape and in a slope shape with ripple; ( 2) the time for the crystallizer to reach a quasi-thermal equilibrium state is 20 s; ( 3) the impact of high temperature melts on the crystallizer causes an melt impact region of a depth of 0. 0004 m to form,where the maximum temperature in the center of crystallizer surface is about 513. 5K; and ( 4) in comparison with the radial thermal expansion,the circumferential thermal expansion of crystallizer plays a more important role in the actual total expansion,which accounts for 96% .
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