机械工程

5CrNiMo模块锻件拔长折叠产生的判据条件

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  • 1.华南理工大学 机械与汽车工程学院,广东 广州 510640; 2.韶关市中机重工锻压有限公司,广东 韶关 512000
赵学智(1970-),男,博士,教授,博士生导师,主要从事塑性加工研究.E-mail:mezhaoxz@scut.edu.cn

收稿日期: 2014-05-21

  修回日期: 2014-07-21

  网络出版日期: 2014-11-17

基金资助

国家自然科学基金资助项目(51375172);韶关市科技计划项目(2011CXY/C15)

Folding Criterion of Die Block Forging of 5CrNiMo During Stretching

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  • 1.School of Mechanical and Automotive Engineering,South China University of Technology,Guangzhou 510640,Guangdong,China; 2.Shaoguan Zhongji Heavy Forging Co.,Ltd.,Shaoguan 512000,Guangdong,China
赵学智(1970-),男,博士,教授,博士生导师,主要从事塑性加工研究.E-mail:mezhaoxz@scut.edu.cn

Received date: 2014-05-21

  Revised date: 2014-07-21

  Online published: 2014-11-17

Supported by

国家自然科学基金资助项目(51375172);韶关市科技计划项目(2011CXY/C15)

摘要

为了研究不同压下量和送进量对拔长过程中锻件表面质量的影响,建立拔长折叠产生的判断条件,以5CrNiMo 模块锻件为对象,用有限元软件 DEFORM-3D 建立了相对应的拔长模型,分析压下量和送进量比(M 值)对最大折叠角和折叠深度的影响.结果表明,产生拔长折叠的 M 值临界区间为0.8 ~1.0.由此建立了拔长过程中锻件表面折叠产生的判据:M 值低于0.8 ~1.0 这一区间时,锻件表面不产生折叠;M 值属于或超出该区间时,锻件表面产生折叠.

本文引用格式

赵学智 范燕波 夏琴香 吕明柯 . 5CrNiMo模块锻件拔长折叠产生的判据条件[J]. 华南理工大学学报(自然科学版), 2014 , 42(11) : 14 -18,24 . DOI: 10.3969/j.issn.1000-565X.2014.11.003

Abstract

In order to reveal the effects of reduction and feed amount on the surface quality of forgings during the stretching,and to establish a criterion judging the occurrence of stretching folding,a stretching model of 5CrNiMo die block forgings is constructed by means of the FEM software DEFORM- 3D,and the effects of the reduction- to- feed amount ratio (namely the M value) on the maximum folding corner and the folding depth are discussed.It is found that the stretching folding occurs at a critical M interval of 0.8 ~1.0.On this basis,a criterion to judge the occurrence of folding during the stretching is established,that is,the folding of forging surfaces can be avoided when M is less than the range of 0.8 ~1.0,while the folding occurs when M is within or exceeds the range of 0.8 ~1.0.

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