华南理工大学学报(自然科学版) ›› 2012, Vol. 40 ›› Issue (11): 58-64.

• 机械工程 • 上一篇    下一篇

丝网印刷XY-Theta 并联平台的定位精度分析及标

梁经伦 张宪民 莫景会   

  1. 华南理工大学 广东省精密装备与制造技术重点实验室,广东 广州 510640
  • 收稿日期:2012-05-07 修回日期:2012-06-28 出版日期:2012-11-25 发布日期:2012-10-01
  • 通信作者: 梁经伦(1985-) ,男,博士生,主要从事精密制造装备及现代控制研究. E-mail:mejlliang@foxmail.com
  • 作者简介:梁经伦(1985-) ,男,博士生,主要从事精密制造装备及现代控制研究.
  • 基金资助:

    国家"863”计划项目( 2012AA050302) ; 粤港关键领域重点突破项目( 2012205122) ; 广东省精密装备与制造技术重点实验室开放课题

Accuracy Analysis and Calibration of a XY-Theta Parallel Platform for Screen Printing

Liang Jing-lun  Zhang Xian-min  Mo Jing-hui   

  1. Guangdong Province Key Laboratory of Precision Equipment and Manufacturing Technology,South China University of Technology,Guangzhou 510640,Guangdong,China
  • Received:2012-05-07 Revised:2012-06-28 Online:2012-11-25 Published:2012-10-01
  • Contact: 梁经伦(1985-) ,男,博士生,主要从事精密制造装备及现代控制研究. E-mail:mejlliang@foxmail.com
  • About author:梁经伦(1985-) ,男,博士生,主要从事精密制造装备及现代控制研究.
  • Supported by:

    国家"863”计划项目( 2012AA050302) ; 粤港关键领域重点突破项目( 2012205122) ; 广东省精密装备与制造技术重点实验室开放课题

摘要: 针对一种特殊的用于丝网印刷的平面三自由度并联对位平台,提出了一种改进的误差建模和运动学标定方法.首先,利用平面对位机构的特点,结合矢量法和解析法,构造出动平台位置、姿态误差与几何误差之间的映射关系,得到了误差雅克比矩阵.然后,通过灵敏度分析,评估了各个几何误差源对终端位姿误差的影响.接着,通过辨识性分析,确定了标定几何误差源,随机选取多个位形建立误差辨识矩阵来对几何参数误差进行辨识.Matlab 仿真结果显示,辨识值与设定值间的误差小于5%.最后,利用双频激光干涉仪、千分表等测量工具进行运动学标定实验,结果初步验证了标定方法的有效性和实用性.

关键词: XY-Theta 并联平台, 姿态误差, 误差建模, 敏感性分析, 运动学标定

Abstract:

Proposed in this paper is an improved method of error modeling and kinematic calibration for a special 3-DOF planar parallel alignment platform for screen printing. In the investigation,first,based on the characteristics of planar alignment mechanisms,the mapping relationship between the errors of position and orientation and the errors of geometric parameters is derived by using the vector method and the analytical method. Next,the Jacobin error matrix is obtained. Then,the influences of all geometric error sources of the mechanism on the terminal pose errors are estimated via the sensitivity analysis. Moreover,the main error sources of geometric parameters to be calibrated are determined through an identification analysis,and several configurations are selected to construct a matrix for the error identification of geometric parameters through Matlab simulation,with a difference between the identified and the assumed values,which is less than 5%,being obtained. Finally,a calibration experiment is carried out by using a dual-frequency laser interferometer and a dial indicator,and the results verify the effectiveness and practicability of the proposed calibration method.

Key words: XY-Theta parallel platform, orientation error, error modeling, sensitivity analysis, kinematic calibration

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