华南理工大学学报(自然科学版) ›› 2012, Vol. 40 ›› Issue (9): 8-13.

• 化学化工 • 上一篇    下一篇

超声场中钙基固体碱催化猪油制备生物柴油

邹华生 雷敏 李剑   

  1. 华南理工大学 化学与化工学院,广东 广州 510640
  • 收稿日期:2012-02-29 修回日期:2012-04-12 出版日期:2012-09-25 发布日期:2012-08-01
  • 通信作者: 邹华生(1957-) ,男,博士,教授,主要从事清洁能源与环境工程研究. E-mail:cehszou@ scut.edu.cn
  • 作者简介:邹华生(1957-) ,男,博士,教授,主要从事清洁能源与环境工程研究.
  • 基金资助:

    广东省教育部产学研结合项目( 2011B090400116) ; 广州市科技攻关项目( 2012J4300758)

Biodiesel Production from Lard Catalyzed by Calcium-Based Solid Base in Ultrasonic Field

Zou Hua-sheng  Lei Min  Li Jian   

  1. School of Chemistry and Chemical Engineering,South China University of Technology,Guangzhou 510640,Guangdong,China
  • Received:2012-02-29 Revised:2012-04-12 Online:2012-09-25 Published:2012-08-01
  • Contact: 邹华生(1957-) ,男,博士,教授,主要从事清洁能源与环境工程研究. E-mail:cehszou@ scut.edu.cn
  • About author:邹华生(1957-) ,男,博士,教授,主要从事清洁能源与环境工程研究.
  • Supported by:

    广东省教育部产学研结合项目( 2011B090400116) ; 广州市科技攻关项目( 2012J4300758)

摘要: 以废弃猪油为原料采用两步催化工艺制备生物柴油. 首先,在40 kHz 的超声波辐射下,以浓硫酸为催化剂进行猪油和甲醇的预酯化反应; 然后,采用等体积浸渍法制备了固体CaO/NaA 催化剂; 最后,在40 kHz 的超声场中,用最佳条件下制备的固体碱催化剂催化预酯化后的猪油与甲醇进行酯交换反应制备生物柴油.结果表明: 对于初始酸值为13. 82mg KOH/g 的猪油,最佳预酯化条件为超声功率150W、醇油摩尔比8∶ 1、反应温度50℃、浓硫酸用量2. 5%; 在最佳预酯化条件下反应30min,即可把猪油的酸值降到1. 91mgKOH/g; 通过正交试验得到的固体CaO/NaA 催化剂最佳制备条件为CaO 负载量15%、焙
烧温度700℃、焙烧时间6 h; 在超声功率150W、醇油摩尔比9∶ 1、55℃、固体碱催化剂用量4%的最佳生物柴油制备条件下反应120min,甲酯转化率达到了约95. 8%; 固体碱催化剂重复使用3 次后仍保持较高的活性.

关键词: 生物柴油, 超声波, 猪油, CaO/NaA 催化剂, 酯交换

Abstract:

In this investigation,a two-step catalysis process was developed to prepare the biodiesel from the waste lard. First,under the irradiation of 40 kHz ultrasonic,the pre-esterification of the lard with methanol is carried out by using concentrated sulfuric acid as the catalyst. Then,the solid base catalyst CaO/NaA was prepared by means of the isovolumetric impregnation. Finally,the solid base catalyst prepared in optimal conditions was employed to
catalyze the transesterification of the pre-esterified lard with methanol in a 40 kHz ultrasonic field,thus obtaining the biodiesel. The results show that, for the pre-esterification of lard with an initial acid value of 13. 82mg KOH/g,optimal conditions are a ultrasonic power of 150W,a methanol-to-oil molar ratio of 8: 1,a reaction temperature of 50℃ and a concentrated sulfuric acid dosage of 2. 5%,and under such conditions,the acid value of lard can be
reduced to 1. 91mg KOH/g in 30min,that the optimal preparation conditions of the solid base catalyst CaO/NaA,which are obtained by the orthogonal experiments,are a CaO loading amount of 15%,a roasting temperature of 700℃ and a roasting time of 6 h; and that the conversion of methyl ester reaches about 95.8% in 120min in optimal preparation conditions of the biodiesel,namely,a ultrasonic power of 150W,a methanol-to-oil molar ratio of 9: 1,a temperature of 55℃ and a solid base catalyst dosage of 4%,and the solid base catalyst is still of high activity after being used three times.

Key words: biodiesel, ultrasonic, lard, CaO/NaA catalyst, transesterification