华南理工大学学报(自然科学版) ›› 2010, Vol. 38 ›› Issue (2): 44-48.doi: 10.3969/j.issn.1000-565X.2010.02.009

• 机械工程 • 上一篇    下一篇

振动力场对聚合物动态加工功率影响研究

杨智韬[1,2]  瞿金平[1,2]  魏保华[1,2]   

  1. 1.华南理工大学 聚合物新型成型装备国家工程研究中心, 广东 广州 510640; 2.华南理工大学 聚合物成型加工工程教育部重点实验室, 广东 广州 510640
  • 收稿日期:2008-12-16 修回日期:2009-02-11 出版日期:2010-02-25 发布日期:2010-02-25
  • 通信作者: 瞿金平(1957-),男,教授,博士生导师,主要从事聚合物成型理论及装备研究.E-mail:jpqu@scut.edu.cn E-mail:zhitaoyang@sohu.com
  • 作者简介:杨智韬(1981-),男,博士生,主要从事聚合物加工流变学研究.
  • 基金资助:

    国家自然科学基金资助项目(10872071)

Effect of Vibration Force Filed on Power Consumption Dynamic Processing of Polymers

Yang Zhi-tao 1.2  Qu Jin-ping 1.2  Wei Bao-hua 1.2   

  1. 1. National Engineering Research Center of Novel Equipment for Polymer Processing, South China University of Technology, Guangzhou 510640, Guangdong, China; 2. Key Laboratory of Polymer Processing Engineering of Ministry of Education, South China University of Technology, Guangzhou 510640, Guangdong, China
  • Received:2008-12-16 Revised:2009-02-11 Online:2010-02-25 Published:2010-02-25
  • Contact: 瞿金平(1957-),男,教授,博士生导师,主要从事聚合物成型理论及装备研究.E-mail:jpqu@scut.edu.cn E-mail:zhitaoyang@sohu.com
  • About author:杨智韬(1981-),男,博士生,主要从事聚合物加工流变学研究.
  • Supported by:

    国家自然科学基金资助项目(10872071)

摘要: 为了探讨动态成型工艺参数对聚合物动态加工功率的影响规律,采用熔体输运模型研究自行研制的同轴圆筒动态流变装置电机输出功率对振动力场响应,建立了振动力场下电机动态输出功率与稳态输出功率差的理论模型;对同轴圆筒动态流变装置电机输出功率进行测量,并与理论计算功率数据对比,发现理论模型能较好的预测电机功率随振动参数的变化情况,实验数据和理论模型均表明电机功率随振动参数的增大而减小;通过实际加工中脉动注塑机能耗随振动参数的变化情况来证实理论模型的可行性。

关键词: 振动力场, 电机输出功率, 同轴圆筒动态流变装置, 表观粘度

Abstract:

In order to explore the influence law of dynamic processing parameters of polymers on the power consumption, the response of electromotor power consumption of a self-designed coaxial-barrel dynamic rheometer (CBDR) to the vibration force field was analyzed based on the melt conveying model, and a theoretical model describing the power difference between the dynamic output and the steady output was established. Then, the electromotor power consumption of the CBDR was measured and was compared with the theoretical one. It is found that the proposed theoretical model is effective in predicting the change of practical electromotor power consumption with vibration parameters. The experimental and theoretical results indicate that the power consumption decreases with the increase in vibration frequency and amplitude. Moreover, the feasibility of the proposed model is verified by the actual change of energy consumption of vibration injection machine.

Key words: polymer processing, vibration force field, electromotor power consumption, coaxial-barrel dynamic rheometer, apparent viscosity